E. S. Weiss

Experimental Mine And Laboratory Dust Explosion Research At NIOSH

Abstract This paper describes dust explosion research conducted in an experimental mine and in a 20-L laboratory chamber at the Pittsburgh Research Laboratory (PRL) of the National Institute for Occupational Safety and Health (NIOSH). The primary purpose of this research is to improve safety in mining, but the data are also useful to other industries that manufacture, process, or use combustible dusts. Explosion characteristics such as the minimum explosible concentration and the rock dust inerting requirements were measured for various combustible dusts from the mining industries. These dusts included bituminous coals, gilsonite, oil shales, and sulfide ores. The full-scale tests were conducted in the Lake Lynn experimental mine of NIOSH. The mine tests were initiated by a methane–air explosion at the face (closed end) that both entrained and ignited the dust. The laboratory-scale tests were conducted in the 20-L chamber using ignitors of various energies. One purpose of the laboratory and mine comparison is to determine the conditions under which the laboratory tests best simulate the full-scale tests. The results of this research showed relatively good agreement between the laboratory and the large-scale tests in determining explosion limits. Full-scale experiments in the experimental mine were also conducted to evaluate the explosion resistance characteristics of seals that are used to separate non-ventilated, inactive workings from active workings of a mine. Results of these explosion tests show significant increases in explosion overpressure due to added coal dust and indications of pressure piling.

Laboratory and Mine Dust Explosion Research at the Bureau of Mines

This paper describes the results of recent dust explosibility testing in a 20-L laboratory chamber and in the Bruceton and Lake Lynn Experimental Mines in Pennsylvania. Laboratory data on the lean flammability limits for coals and oil shales are compared to mine data for both predispersed tests and nominal loadings that are dispersed by a gas ignition zone. A linear relationship for the lean flammability limits for mixtures of bituminous coal dust and methane gas was measured in both laboratory and mine tests. This paper also compares data on the amount of limestone rock dust necessary to inert coal dusts and coal-methane mixtures. The good agreement between the 20-L chamber data and the mine data means that the laboratory chamber can be used for screening tests before full-scale mine tests.

Particle size and surface area effects on explosibility using a 20-L chamber.

The Mine Safety and Health Administration (MSHA) specification for rock dust used in underground coal mines, as defined by 30 CFR 75.2, requires 70% of the material to pass through a 200 mesh sieve (<75 µm). However, in a collection of rock dusts, 47% were found to not meet the criteria. Upon further investigation, it was determined that some of the samples did meet the specification, but were inadequate to render pulverized Pittsburgh coal inert in the National Institute for Occupational Safety and Health (NIOSH) Office of Mine Safety and Health Research (OMSHR) 20-L chamber. This paper will examine the particle size distributions, specific surface areas (SSA), and the explosion suppression effectiveness of these rock dusts. It will also discuss related findings from other studies, including full-scale results from work performed at the Lake Lynn Experimental Mine. Further, a minimum SSA for effective rock dust will be suggested.