E Vincke

CHEMICAL, MICROBIOLOGICAL AND IN SITU TEST METHODS FOR BIOGENIC SULFURIC ACID CORROSION OF CONCRETE

Abstract Biogenic sulfuric acid corrosion is often a problem in sewer environment: it can lead to a fast degradation of the concrete structures. Since the involvement of bacteria in the corrosion process was discovered, considerable microbiological research has been devoted to the understanding of the corrosive process. Mechanical engineers have focused on experiments comparing the resistance of several concrete mixes against biogenic sulfuric acid corrosion. Because of a lack of standardised methods, different test methods have been used, and various parameters have been modified to evaluate the resistance of the materials. The research done on sulfuric acid corrosion of concrete can roughly be divided in three groups: chemical tests, microbial simulation tests, and exposure tests in situ. In this article, an overview of the recent developments in the test methods for biogenic sulfuric acid corrosion and the obtained results are presented. Possible differences between biogenic sulfuric acid corrosion and chemical sulfuric acid corrosion are delineated.

Chemical and microbiological tests to simulate sulfuric acid corrosion of polymer-modified concrete

Abstract In certain industrial activities sulfuric acid is used during the production process, which may cause degradation of concrete structures. Another important phenomenon where sulfuric acid is responsible for concrete corrosion is biogenic sulfuric acid corrosion, which occurs often in sewer systems. Because previous investigations have already pointed out the difference between purely chemical sulfuric acid corrosion and biogenic sulfuric acid corrosion two different tests were performed: a chemical test and a microbiological test. Five different concrete compositions were used in the tests, including a reference mixture with high sulfate resistant portland cement and four different polymer cement concrete with a styrene–acrylic ester polymer, an acrylic polymer, a styrene butadiene polymer and a vinylcopolymer, respectively. The concrete composition with the styrene–acrylic ester polymer showed in both tests a higher resistance than the reference mixture while the compositions with the acrylic polymer and the styrene butadiene polymer had a lower resistance than the reference mixture. The concrete composition with the vinylcopolymer did not induce the same results in both tests. The results of the chemical test indicated a slight increase in resistance compared with the reference mixture while the opposite was noticed for the microbiological test.

Analysis of the microbial communities on corroded concrete sewer pipes--a case study.

Abstract. Conventional as well as molecular techniques have been used to determine the microbial communities present on the concrete walls of sewer pipes. The genetic fingerprint of the microbiota on corroded concrete sewer pipes was obtained by means of denaturing gradient gel electrophoresis (DGGE) of 16S rRNA gene fragments. The DGGE profiles of the bacterial communities present on the concrete surface changed as observed by shifts occurring at the level of the dominance of bands from non-corroded places to the most severely corroded places. By means of statistical tools, it was possible to distinguish two different groups, corresponding to the microbial communities on corroded and non-corroded surfaces, respectively. Characterization of the microbial communities indicated that the sequences of typical bands showed the highest level of identity to sequences from the bacterial strains Thiobacillus thiooxidans, Acidithiobacillus sp., Mycobacterium sp. and different heterotrophs belonging to the α-, β- and γ-Proteobacteria, Acidobacteria and Actinobacteria. In addition, the presence of N-acyl-homoserine lactone signal molecules was shown by two bio-assays of the biofilm on the concrete under the water level and at the most severely corroded places on the concrete surface of the sewer pipe.

INFLUENCE OF POLYMER ADDITION ON BIOGENIC SULFURIC ACID ATTACK OF CONCRETE

A simple and reproducible microbiological simulation procedure in combination with a chemical procedure was used to test concrete for its potential resistance towards biogenic sulfuric acid. Concerning fundamental aspects of the corrosion reaction, it was shown that particularly the penetration of H2S inside the concrete crevices accelerated the corrosion process. The influence of different polymer types and silica fume additions on the resistance of the concrete samples was determined. The addition of the styrene acrylic ester polymer resulted in an increased resistance while the addition of the acrylic polymer or silica fume caused less resistant concrete. For the vinylcopolymer and the styrene butadiene polymer, no significant effect was observed on the resistance of the concrete samples. The results of the two different test methods confirmed the difference between corrosion due to purely chemical sulfuric acid and corrosion due to microbiologically produced sulfuric acid.

A new test procedure for biogenic sulfuric acid corrosion of concrete

A new test method is described for biogenic sulfuric acid corrosion of concrete, more specifically in sewer con-ditions.The aim of the new test method is the development of an accelerated and reproducible procedure formonitoring the resistance of different types of concrete with regard to biogenic sulfuric acid corrosion. This exper-imentalprocedure reflects worst case conditions by providing besides H2S, also an enrichment of thiobacilli andbiologically produced sulfur. By simulating the cyclic processes occurring in sewer pipes, significant differencesbetween concrete mixtures could be detected after 51 days. Concrete modified by a styrene-acrylic ester polymerdemonstrated a higher resistance against biogenic sulfuric acid attack.

Resistance to biogenic sulphuric acid corrosion of polymer-modified mortars

Abstract The use of polymer-modified mortar and concrete (PMM and PMC) is investigated to improve the durability of concrete sewer pipes. The aim of the research is to ameliorate the resistance of concrete to biogenic sulphuric acid attack through polymer modification. Prior to the durability tests, experimental research is carried out to reveal the influence of polymer modification on the physical and mechanical properties of mortar and concrete. The results of this research are presented in this paper. Due to the interaction of the cement hydrates and the polymer particles or film, an interpenetrating network originates in which the aggregates are embedded. The density, porosity and location of the polymer film depend on the type of polymer emulsion and on its minimum film-forming temperature (MFT). If air entrainment is restricted, an increased flexural strength is measured. Scanning electron microscope (SEM) analyses reveal the presence of polymer film and cement hydrates in the mortar. The polymer film causes a retardation of the cement hydration as well as a restriction of crystal growth.