Edi Suhaimi Bakar

Properties Enhancement of Oil Palm Plywood through Veneer Pretreatment with Low Molecular Weight Phenol-Formaldehyde Resin

One of the problems dealing with oil palm stem (OPS) plywood is the high veneer surface roughness that results in high resin consumption during the plywood manufacturing. In this study, evaluation was done on the effects of pretreatment of OPS veneers with phenol-formaldehyde resin on the bond integrity and bending strength of OPS plywood. OPS veneers were soaked in low molecular weight phenol-formaldehyde resin (LMW PF) for 20 seconds to obtain certain percentage of resin weight gain. OPS plywoods were produced using two types of lay-ups (100% outer veneer type and 100% inner veneer type) and two urea-formaldehyde (UF) adhesive spread amounts (200 g/m2 and 250 g/m2). The results show that pretreating the veneer with LMW PF could reduce the penetration of the adhesive into the fibres during gluing step. UF adhesive spread amount of 200 g/m2 is sufficient to produce good quality OPS plywood. The technique used in this study was able to enhance the mechanical properties of OPS plywood as well as reduce the amount of resin consumption.

Evaluations of some physical properties for oil palm as alternative biomass resources

Abstract The objective of this study was to investigate the moisture content (MC), density, and amount of extractives along the height of a 32-year-old oil palm stem. The extractives were removed following TAPPI standards T-207 and T-280 for water solubility and acetone extractives. The results showed that the MC of the palm stem increased from the outer towards the inner section, while the density decreased. Along the tree height, the MC was found to increase from the bottom to the middle part, but slightly decreased towards the top. An inverse trend was obtained for the density distribution along the tree height. The results of the extractive separation showed that the middle and center sections of the oil palm stem contained the highest amount of extractives irrespective of the types of solvent. The highest amount of extractives was obtained from hot water extraction, followed by cold water and acetone extractions. The lowest amount of extractives was located at the bottom outer section of the oil palm stem which ranging from 2.0 to 9.2%, whereas the middle and center sections contained a greater amount of extractives ranged from 4.6 to 32.8% regardless of the type of solvent used.

Density and humidity gradients in veneers of oil palm stems.

Large variations in the stem of oil palm in terms of moisture content and density hinder its full utilization in the plywood industry. In this study, the density and moisture content (MC) pattern throughout the trunk of the oil palm tree were measured and established. The veneer samples were taken from various sections i.e., top, bottom, outer and inner parts of the trunk and the density and moisture content of each veneer were then measured. The results showed that there was a decrease of density and an increase of moisture content in the veneers as they were peeled progressively towards the inner portion of the trunk. It was also discovered that veneers taken from the top part of the stem had higher density but did not have a significant difference in MC compared to veneers taken from the bottom part of the stem.

Effect of Initial Planting Density and Tree Features on Growth, Wood Density, and Anatomical Properties from a Hevea brasiliensis Trial Plantation

Abstract The effect of initial planting density (500, 1,000, 1,500, and 2,000 trees per ha) on tree growth, wood density, and wood anatomical properties was studied in a 9-year-old Heave brasiliens...

Effects of pressing cycles and durations on the properties of compreg oil palm wood

ABSTRACT Oil palm wood (OPW) extracted from the oil palm trunks and subjected to a four-step compreg method consisted of drying, impregnation, re-drying and hot-pressing densification process. For the densification process, four different pressing cycles (involving 1–3 cycles) were proposed and conducted with three pressing durations (30, 35 and 40 min). Properties of the compreg OPW were evaluated. The results revealed that the samples compressed using the pressing process with more than 1 cycle displayed significantly better water absorption and thickness swelling. OPW samples that compressed with longer pressing durations also reported better performance and the formaldehyde emission decreased along with extending pressing durations. However, the improvement was not statistically significant, therefore, 30 min pressing duration is sufficient to achieve satisfied properties.

Effect of resin content and pressure on the performance properties of rubberwood-kenaf composite Board Panel

The possibility of manufacturing rubberwood and kenaf (Hibiscus cannabinus L.) stem medium density fibreboard (MDF) panels at different pressure and resin content were investigated. The effect of mechanisms of interacted independent variables (resin content and pressure) on MDF properties was analyzed. The board performance was evaluated by measuring internal bond (IB) strength, modulus of rupture (MOR), modulus of elasticity (MOE), water absorption (WA) and thickness swell (TS). The test results were statistically analyzed by using response surface method (RSM) to determine the significant independent variables that influenced MDF properties. A mathematical simulation or response surface models were developed to predict the MDF properties (MOR, MOE, IB, WA and TS). The obtained results showed that MDF density and all interactions between the experimental variables were significant factors that influenced the mechanical properties of MDF. At 8 bar and 14 % resin content, the MDF recorded WA of 83.12 % and TS of 20.2 %. It can be inferred that two parameters (resin content and pressure) had positive effect on physical and mechanical properties of MDF. We concluded that resin content show more significant effects on MDF manufacturing as compared to pressure parameters.