F. Rault

PLA with Intumescent System Containing Lignin and Ammonium Polyphosphate for Flame Retardant Textile

Using bio-based polymers to replace of polymers from petrochemicals in the manufacture of textile fibers is a possible way to improve sustainable development for the textile industry. Polylactic acid (PLA) is one of the available bio-based polymers. One way to improve the fire behavior of this bio-based polymer is to add an intumescent formulation mainly composed of acid and carbon sources. In order to optimize the amount of bio-based product in the final material composition, lignin from wood waste was selected as the carbon source. Different formulations of and/or ammonium polyphosphate (AP) were prepared by melt extrusion and then hot-pressed into sheets. The thermal properties (thermogravimetric analyses (TGA) and differential scanning calorimetry (DSC)) and fire properties (UL-94) were measured. The spinnability of the various composites was evaluated. The mechanical properties and physical aspect (microscopy) of PLA multifilaments with lignin (LK) were checked. A PLA multifilament with up to 10 wt % of intumescent formulation was processed, and the fire behavior of PLA fabrics with lignin/AP formulation was studied by cone calorimeter.

Influence of Rheological and Thermal Properties of Polymers During Melt Spinning on Bicomponent Fiber Morphology

Microfibers can be obtained by bicomponent spinning, followed by subsequent mechanical splitting. During process, two materials are coextruded in a die to form a unique complex morphology. Many factors affect these morphologies: melt viscosity and difference of crystallization temperature combined with polymers position. Consequently, fiber splitting can be improved by choosing an association of polymers with a stable interface and a poor adhesion. The aim of this study is to understand which intrinsic parameters of polymers allow to enhance bicomponent fibers splitting. Bicomponent fibers (side-by-side and sheath/core) have been made with two grades of polypropylene and polyamide 6. Instable interface happens when a low-viscosity polymer flows around and encapsulates a high-viscosity material. Possible mechanism responsible of interface deformation is variation of shear rates through the morphology (highest shear rate is at the fiber periphery). DMA analysis reveals that fiber with polyamide as core exceeds the strength of fiber with polyamide as sheath. This increase of strength can be attributed to a better adhesion than fibers with PA6 in sheath. From experimental results, the position combined with the difference crystallization temperature shows poor or strong interface.

Flame Retardant/Resistant Based Nanocomposites in Textile

Due to the increasing consideration in nanotechnology during the past decade, numerous studies were undertaken in improving the flame retardancy properties of natural, artificial and synthetic fibers as well as fabrics by applying nanocomposite approach. This chapter considers key issues concerning traditional and novel approaches or processes to develop nanocomposites coating, nanocoatings on textile as well as the incorporation of nanoparticles into fibers. The incorporation of nanocomposite to form flame retardant coatings onto the surface of textiles or to functionalize fibers by melt spinning which can be subsequently woven or knitted are mainly related for application fields required high performance such as automotive, protective clothing, etc.

Intumescent formulations based on lignin and phosphinates for the bio-based textiles

This study investigates new intumescent formulations based on lignin and phosphinates to improve the flame retardant properties of Polyamide 11, while preserving the bio-based characteristics of this latter. Lignin has the advantage of being a bio-based compound and can be effectively used as carbon source for the design of intumescent systems in combination with other flame retardant additives. Metal phosphinates belong to a novel class of phosphorus flame retardants. Despite their increasing use, there is lack of scientific understanding as far as their fire retardancy mechanism is considered, especially in char forming polymeric materials. In this context, Polyamide 11 was melt blended with lignin and metal phosphinates. The possibility of melt spinning the prepared blends were assessed through melt flow index (MFI) tests; thermogravimetric (TG) analyses and cone calorimetry tests were exploited for investigating the thermal stability and the combustion behaviour of the obtained products, respectively. MFI results indicate that some formulations are suitable for melt spinning processes to generate flame retardant multifilament. Furthermore, the combination of lignin and phosphinates provides charring properties to polyamide 11. Finally, cone calorimetry data confirmed that the designed intumescent formulations could remarkably reduce PHRR through formation of protective char layer, hence slowing down the combustion process.

Woven metamaterials with an electromagnetic phase-advance for selective shielding

This study deals with the development of a large woven metamaterial surface for applications in the submillimeter frequency band. Before weaving, design of the metamaterial textile is investigated to obtain a phase-advance near 500 GHz. Then, a large sample is produced by semi-industrial machine and characterized in terms of dimensional homogeneity and electromagnetic behaviours in the frequency band [325 – 700 GHz]. Dimensional heterogeneity is measured to be less than 2% and shows that weaving process is well controlled. A phase-advance and high-pass filter behaviors are experimentally evidenced by electromagnetic characterizations with potential applications for selective shielding and phase manipulation of the wave.

Development of mono-component and tri-component fibres 100% polymer based piezoelectric PVDF to harvest energy

A first study focused on the realization of a 100% Polyvinylidene fluoride woven fabric. The multi-filaments produced by melt spinning and studied by FTIR, X-Ray and DSC, were optimized in the β-phase, 97%, thanks drawing ratio of λ=5, and the processing temperature, 90°C. When the polar β-phase achieves a certain level in PVDF, the woven material is poling with fields up to about 6kV. DMA tests coupled to a Keithley voltmeter allow the solicitation of PVDF fabrics. A variation of voltage is obtained in compression, with a maximum output voltage of up to 2,3V. The other part of the study explains premises of a tricomponent fibre development, PEHD/PVDF/PA12. Two layers of conductive polymers acting as electrodes are placed on either side of the PVDF layer. The interfacial adhesion between the three different layers is analysed by SEM. The maximum stretch on melt spinning was fixed at 2.5 and the β-phase of the PVDF measured by X-Ray.