Farukh

Meso-scale deformation and damage in thermally bonded nonwovens

Thermal bonding is the fastest and the cheapest technique for manufacturing nonwovens. Understanding mechanical behaviour of these materials, especially related to damage, can aid in design of products containing nonwoven parts. A finite element (FE) model incorporating mechanical properties related to damage such as maximum stress and strain at failure of fabric’s fibres would be a powerful design and optimisation tool. In this study, polypropylene-based thermally bonded nonwovens manufactured at optimal processing conditions were used as a model system. A damage behaviour of the nonwoven fabric is governed by its single-fibre properties, which are obtained by conducting tensile tests over a wide range of strain rates. The fibres for the tests were extracted from the nonwoven fabric in a way that a single bond point was attached at both ends of each fibre. Additionally, similar tests were performed on unprocessed fibres, which form the nonwoven. Those experiments not only provided insight into damage mechanisms of fibres in thermally bonded nonwovens but also demonstrated a significant drop in magnitudes of failure stress and respective strain in fibres due to the bonding process. A novel technique was introduced in this study to develop damage criteria based on the deformation and fracture behaviour of a single fibre in a thermally bonded nonwoven fabric. The damage behaviour of a fibrous network within the thermally bonded fabric was simulated with a FE model consisting of a number of fibres attached to two neighbouring bond points. Additionally, various arrangements of fibres’ orientation and material properties were implemented in the model to analyse the respective effects.

Large deformation of thermally bonded random fibrous networks: microstructural changes and damage

A mechanical behaviour of random fibrous networks is predominantly governed by their microstructure. This study examines the effect of microstructure on macroscopic deformation and failure behaviour of random fibrous networks and its practical implication for optimisation of its structure by using finite-element simulations. A subroutine-based parametric modelling approach—a tool to develop and characterise random fibrous networks—is also presented. Here, a thermally bonded polypropylene nonwoven fabric is used as a model system. Its microstructure is incorporated into the model by explicit introduction of fibres according to their orientation distribution in the fabric. The model accounts for main deformation and damage mechanisms experimentally observed and provides the meso- and macro-level responses of the fabric. The suggested microstructure-based approach identifies and quantifies the spread of stresses and strains in fibres of the network as well as its structural evolution during deformation and damage. Its simulations also predict a continuous shift in the distribution of stresses due to structural evolution and progressive failure of fibres.

Strength of fibres in low-density thermally bonded nonwovens: An experimental investigation

Mechanical properties of nonwovens related to damage such as failure stress and strain at that stress depend on deformation and damage characteristics of their constituent fibres. Damage of polypropylene-fibre commercial low-density thermally bonded nonwovens in tension was analysed with tensile tests on single fibres, extracted from nonwovens bonded at optimal manufacturing parameters and attached to individual bond points at both ends. The same tests were performed on raw polypropylene fibres that were used in manufacturing of the analysed nonwovens to study quantitatively the effect of manufacturing parameters on tenacity of fibres. Those tests were performed with a wide range of strain rates. It was found that the fibres break at their weakest point, i.e. bond edge, in optimally bonded nonwovens. Additionally, failure stress and strain in tension of a fibre extracted from the fabric were significantly lower than those of virgin fibre. Since damage in nonwovens occurs by progressive failure of fibres, those experiments were used to establish criteria for damage initiation and propagation in thermally bonded nonwovens based on polypropylene fibres. Moreover, the results obtained from the experiments are useful to simulate the damage behaviour of nonwoven fabrics.

Damage mechanisms of random fibrous networks

Fibrous networks are ubiquitous: they can be found in various engineering applications as well as in biological tissues. Due to complexity of their random microstructure, anisotropic properties and large deformation, their modelling is challenging. Though, there are numerous studies in literature focusing either on numerical simulations of fibrous networks or explaining their damage mechanisms at micro or meso-scale, the respective models usually do not include actual random microstructure and failure mechanisms. The microstructure of fibrous networks, together with highly non-linear mechanical behaviourof their fibres, is a key to initiation of damage, its spatial localization and ultimate failure [1]. Numerical models available in literature are not capable of elucidating actual microstructure of the material and, hence, its influence on damage processes in fibrous networks. To emulate a real-life microstructure in a developed finite-element model, an orientation distribution function for fibresobtained from X-ray micro computed-tomography images was considered to provide actual alignment of fibres. To validate the suggested model, notched and unnotched rectangular specimens were experimentally tested. A good correlation between the experimental data and simulation results was observed. This study revealed a significant effect of a notch on damage evolution.

Numerical analysis of dynamic out-of-plane loading of nonwovens

This paper presents finite element (FE) modelling of deformation behaviour of thermally bonded bicomponent fibre nonwovens under out-of-plane dynamic loading. Nonwoven fabric was treated as an assembly of two regions with distinct mechanical properties. Bond points were treated as composite material having a matrix of the sheath material reinforced with fibres of the core material. Elastic-plastic and viscous properties of the constituent fibres, obtained with tensile and relaxation tests were implemented into the FE model. The mechanical behaviour of the material under out-of-plane dynamic loading was observed with visual techniques. The deformation behaviour of nonwoven under out-of-plane dynamic loading computed with the numerical model was compared with that observed in the tests.

Nonwovens modelling: a review of finite-element strategies

This paper reviews the main strategies used to simulate the mechanical behaviour of nonwoven materials that is defined by a structure of their fibrous networks and a mechanical behaviour of constituent fibres or filaments. The main parameters influencing the network structure of nonwoven materials are discussed in the first part. The second part deals with two main strategies employed in the analysis of mechanical behaviour of nonwoven materials using finite-element models based on continuous and discontinuous techniques. Both strategies have further subtypes, which are critically reviewed, and future trends in this area of research are discussed.

Key design features of multi vacuum glazing for windows: A review

The use of vacuum glazed windows is increasing due to their application in mod-ern building design. Among various types of vacuum glazed windows reported in literature, thermal transmittance of single glass sheet (conventional window) i. e 6 W/m2k is reduced by 66 and 77% using air filled double glazed and air filled triple glazed windows, respectively. Using low emittance coatings thermal transmittance of double glazed windows is reduced by 53%, however it offsets the visibility by reduc-ing light transmittance by 5%. Stresses due to temperature/pressure gradients if not eliminated may lead to reduction in service life of vacuum glazed windows. Vacuum created between the glass sheets is used to reduce conductive heat transfer. Degrada-tion in the vacuum is caused by number of factors such as, permeation of gaseous molecules through glass sheets, leakage through sealing, thermal/optical desorption, and photo-fragmentation of organic species have been critically reviewed and future trends are outlined.

Biomechanical Flow Amplification Arising From the Variable Deformation of the Subglottic Mucosa

OBJECTIVE This study mapped the variation in tissue elasticity of the subglottic mucosa, applied these data to provide initial models of the likely deformation of the mucosa during the myoelastic cycle, and hypothesized as to the impact on the process of phonation. STUDY DESIGN Six donor human larynges were dissected along the sagittal plane to expose the vocal folds and subglottic mucosa. A linear skin rheometer was used to apply a controlled shear force, and the resultant displacement was measured. These data provided a measure of the stress/strain characteristics of the tissue at each anatomic point. A series of measurements were taken at 2-mm interval inferior of the vocal folds, and the change in elasticity was determined. RESULTS It was found that the elasticity of the mucosa in the subglottic region increased linearly with distance from the vocal folds in all 12 samples. A simple deformation model indicated that under low pressure conditions the subglottic mucosa will deform to form a cone, which could result in a higher velocity, thus amplifying the low pressure effect resulting from the Venturi principle, and could assist in maintaining laminar flow. CONCLUSIONS This study indicated that the deformation of the subglottic mucosa could play a significant role in the delivery of a low pressure airflow over the vocal folds. A large scale study will now be undertaken to secure more data to evaluate this hypothesis, and using computational fluid dynamics based on actual three-dimensional structure obtained from computed tomography scans the aerodynamics of this region will be investigated.

Drilling resistance: A method to investigate bone quality

PURPOSE Bone drilling is a major part of orthopaedic surgery performed during the internal fixation of fractured bones. At present, information related to drilling force, drilling torque, rate of drill-bit penetration and drill-bit rotational speed is not available to orthopaedic surgeons, clinicians and researchers as bone drilling is performed manually. METHODS This study demonstrates that bone drilling force data if recorded in-vivo, during the repair of bone fractures, can provide information about the quality of the bone. To understand the variability and anisotropic behaviour of cortical bone tissue, specimens cut from three anatomic positions of pig and bovine were investigated at the same drilling speed and feed rate. RESULTS The experimental results showed that the drilling force does not only vary from one animal bone to another, but also vary within the same bone due to its changing microstructure. Drilling force does not give a direct indication of bone quality; therefore it has been correlated with screw pull-out force to provide a realistic estimation of the bone quality. A significantly high value of correlation (r2 = 0.93 for pig bones and r2 = 0.88 for bovine bones) between maximum drilling force and normalised screw pull-out strength was found. CONCLUSIONS The results show that drilling data can be used to indicate bone quality during orthopaedic surgery.

Deformation and Damage of Thermally Bonded Nonwoven Networks

Nonwovens, composed of randomly-oriented polymer-based fibres, possess unique properties, with features common to paper, plastic and textile materials. From various types of bonding technologies used in the nonwovens industry. This chapter focuses on thermal bonding and respective fabrics as it is one of the most widely used techniques. Understanding a mechanical behaviour of polymer-based nonwoven materials that includes large-strain deformation and damage can help to evaluate a response of nonwoven fibrous networks to various loading conditions. The main deformation and damage mechanisms are analysed by means of experimental assessment of fabrics in tension alongside damage evolution based on progressive failure of fibres. Finite-element simulation strategies to gain insight into their behaviour and to achieve quantitative exploration of a design space for these materials are also discussed in this chapter.