Gary A. Hust

Corrosion Behavior of Alloy 22 in Oxalic Acid and Sodium Chloride Solutions

Abstract Nickel-based Alloy 22 (UNS N06022) is used extensively in aggressive industrial applications, especially due to its resistance to localized corrosion and stress corrosion cracking in high-chloride environments. The purpose of this work was to characterize the anodic behavior of Alloy 22 in oxalic acid (COOHCOOH) solution and to compare its behavior to sodium chloride (NaCl) solutions. Standard electrochemical tests such as polarization resistance and cyclic polarization were used. Results show that the corrosion rate of Alloy 22 in oxalic acid solutions increased rapidly as the temperature and the acid concentration increased. Extrapolation studies show that even at a concentration of 10−4 M oxalic acid, the corrosion rate of Alloy 22 would be higher in oxalic acid than in 1 M NaCl solution. Alloy 22 was not susceptible to localized corrosion in oxalic acid solutions. Cyclic polarization tests of artificially creviced specimens in 1 M NaCl showed that Alloy 22 was susceptible to crevice corrosion...

Anodic Behavior of Alloy 22 in Calcium Chloride and in Calcium Chloride Plus Calcium Nitrate Brines

Alloy 22 (UNS N60622) is a nickel-based alloy, which is extensively used in aggressive industrial applications, especially due to its resistance to localized corrosion and stress corrosion cracking in high chloride environments. The purpose of this work was to characterize the anodic behavior of Alloy 22 in concentrated calcium chloride (CaCl{sub 2}) brines and to evaluate the inhibitive effect of nitrate, especially to localized corrosion. Standard electrochemical tests such as polarization resistance and cyclic polarization were used. Results show that the corrosion potential of Alloy 22 was approximately -360 mV in the silver-silver chloride (SSC) scale and independent of the tested temperature. Cyclic polarization tests showed that Alloy 22 was mainly susceptible to localized attack in 5 M CaCl{sub 2} at 75 C and higher temperatures. The addition of nitrate in a molar ratio of chloride to nitrate equal to 10 increased the onset of localized corrosion to approximately 105 C. The addition of nitrate to the solution also decreased the uniform corrosion rate and the passive current of the alloy.

Study of thermal sensitivity and thermal explosion violence of energetic materials in the LLNL ODTX system

Some energetic materials may explode at fairly low temperatures and the violence from thermal explosion may cause a significant damage. Thus it is important to understand the response of energetic materials to thermal insults for safe handling and storage of energetic materials. The One Dimensional Time to Explosion (ODTX) system at the Lawrence Livermore National Laboratory can measure times to explosion, lowest explosion temperatures, and determine kinetic parameters of energetic materials. Samples of different configurations can be tested in the system. The ODTX testing can also generate useful data for determining thermal explosion violence of energetic materials. We also performed detonation experiments of LX-10 in aluminum anvils to determine the detonation violence and validated the Zerilli Armstrong aluminum model. Results of the detonation experiments agreed well with the model prediction.

Long-Term Corrosion Behavior of Alloy 22 in 5 M CaCl2 at 120?C

In conditions where tight crevices exist in hot chloride containing solutions Alloy 22 may suffer crevice corrosion. The occurrence (or not) of crevice corrosion in a given environment (e.g. salt concentration and temperature), is governed by the values of the critical potential (E{sub crit}) for crevice corrosion and the corrosion potential (E{sub corr}). This paper discusses the evolution of E{sub corr} and corrosion rate (CR) of creviced Alloy 22 specimens in 5 M calcium chloride (CaCl{sub 2}) at 120 C. Tested specimens included non-creviced rods and multiple creviced assemblies (MCA) both non-welded (wrought) and welded. Results show that Alloy 22 suffers crevice corrosion under the open circuit conditions in the aerated hot CaCl{sub 2} brine. However, after more than a year immersion the propagation of crevice corrosion was not significant. The general corrosion rate decreased or remained unchanged as the immersion time increased. For rods and MCA specimens, the corrosion rate was lower than 100 nm/year after more than a year immersion time.