Kenneth J. King

Effect of Nitrate on the Repassivation Potential of Alloy 22 in Chloride-Containing Environments

The study of Alloy 22 was undertaken in several selected nitrate/chloride (NO{sub 3}{sup -}/Cl{sup -}) electrolytes with chloride concentrations [Cl{sup -}] of 1.0, 3.5 and 6.0 molal with [NO{sub 3} {sup -}]/[Cl{sup -}] ratios of 0.05, 0.15 and 0.5 at temperatures up to 100 C. Results showed that the repassivation potentials increased with increase in [NO{sub 3} {sup -}]/[Cl{sup -}] ratio and decreased with increase in temperature. The absolute [Cl{sup -}] was found to have less of an effect on the repassivation potential compared with temperature and the NO{sub 3} {sup -}/Cl{sup -}. Regression analyses were carried out and expressions were derived to describe the relationship between the repassivation potential, temperature, [Cl{sup -}] and [NO{sub 3} {sup -}] for the conditions tested.

Corrosion Behavior of Alloy 22 in Oxalic Acid and Sodium Chloride Solutions

Abstract Nickel-based Alloy 22 (UNS N06022) is used extensively in aggressive industrial applications, especially due to its resistance to localized corrosion and stress corrosion cracking in high-chloride environments. The purpose of this work was to characterize the anodic behavior of Alloy 22 in oxalic acid (COOHCOOH) solution and to compare its behavior to sodium chloride (NaCl) solutions. Standard electrochemical tests such as polarization resistance and cyclic polarization were used. Results show that the corrosion rate of Alloy 22 in oxalic acid solutions increased rapidly as the temperature and the acid concentration increased. Extrapolation studies show that even at a concentration of 10−4 M oxalic acid, the corrosion rate of Alloy 22 would be higher in oxalic acid than in 1 M NaCl solution. Alloy 22 was not susceptible to localized corrosion in oxalic acid solutions. Cyclic polarization tests of artificially creviced specimens in 1 M NaCl showed that Alloy 22 was susceptible to crevice corrosion...

Anodic Behavior of Alloy 22 in Calcium Chloride and in Calcium Chloride Plus Calcium Nitrate Brines

Alloy 22 (UNS N60622) is a nickel-based alloy, which is extensively used in aggressive industrial applications, especially due to its resistance to localized corrosion and stress corrosion cracking in high chloride environments. The purpose of this work was to characterize the anodic behavior of Alloy 22 in concentrated calcium chloride (CaCl{sub 2}) brines and to evaluate the inhibitive effect of nitrate, especially to localized corrosion. Standard electrochemical tests such as polarization resistance and cyclic polarization were used. Results show that the corrosion potential of Alloy 22 was approximately -360 mV in the silver-silver chloride (SSC) scale and independent of the tested temperature. Cyclic polarization tests showed that Alloy 22 was mainly susceptible to localized attack in 5 M CaCl{sub 2} at 75 C and higher temperatures. The addition of nitrate in a molar ratio of chloride to nitrate equal to 10 increased the onset of localized corrosion to approximately 105 C. The addition of nitrate to the solution also decreased the uniform corrosion rate and the passive current of the alloy.

Characterization of the Resistance of Alloy 22 to Stress Corrosion Cracking

In its current design, the high-level nuclear waste container includes an external layer of Alloy 22 (Ni-22Cr-13Mo-3W-3Fe). Since the containers may be exposed to multi-ionic aqueous environments over their lifetime, a potential degradation mode of the outer layer could be environmentally assisted cracking (EAC). The objective of the current research is to characterize the effect of applied potential and temperature on the susceptibility of Alloy 22 to EAC in simulated concentrated water (SCW) using the slow strain rate test (SSRT). Results show that Alloy 22 may suffer EAC at applied potentials approximately 400 mV more anodic than the corrosion potential (Ecorr ).Copyright

Anodic Behavior of Specimens Prepared From a Full-Diameter Alloy 22 Fabricated Container for Nuclear Waste

Alloy 22 (N06022) has been extensively tested for general and localized corrosion behavior both in the wrought and annealed condition and in the as-welded condition. The specimens for testing were mostly prepared from flat plates of material. It was important to determine if the process of fabricating a full diameter Alloy 22 container will affect the corrosion performance of the alloy. Specimens were prepared directly from a fabricated container and tested for corrosion resistance. Results show that both the anodic corrosion behavior and the localized corrosion resistance of specimens prepared from a welded fabricated container was the same as from flat welded plates.