Genfa Wu

Routine characterization of 3D profiles of SRF cavity defects using replica techniques

Recent coordination of thermometry with optical images has shown that obvious defects at specific locations produce heat or even quench superconducting radio-frequency (SRF) cavities, imposing a significant limit on the overall accelerating gradient produced by the cavity. Characterization of the topography at such locations provides clues about how the defects originated, from which schemes for their prevention might be devised. Topographic analyses also provide understanding of the electromagnetic mechanism by which defects limit cavity performance, from which viability of repair techniques might be assessed. In this paper we discuss how a variety of two-component silicone-based room-temperature vulcanizing agents can be routinely used to make replicas of the cavity surface and extract topographic details of cavity defects. Previously, this level of detail could only be obtained by cutting suspect regions from the cavity, thus destroying the cavity. We show 3D profiles extracted from several different 1.3 GHz cavities. The defect locations, which were all near cavity welds, compelled us to develop extraction techniques for both equator and iris welds as well as from deep inside long 9-cell cavities. Profilometry scans of the replicas yield micrometre-scale information, and we describe various curious features, such as small peaks at the bottoms of pits, which were not apparent in previous optical inspections. We also discuss contour information in terms of electromagnetic mechanisms proposed by others for local cavity heating. We show that production of the replica followed by high-pressure rinsing does not adversely affect the cavity RF performance.

High Thermal Conductivity Cryogenic RF Feedthroughs for Higher Order Mode Couplers

The use of higher-order-mode (HOM) pickup probes in the presence of significant fundamental RF fields can present a thermal challenge for CW or high average power SRF cavity applications. The electric field probes on the HOM-damping couplers on the JLab “High Gradient” (HG) and “Low Loss” (LL) seven-cell cavities for the CEBAF upgrade are exposed to approximately 10% of the peak magnetic field in the cavity. To avoid significant dissipative losses, these probes must remain superconducting during operation. Typical cryogenic rf feedthroughs provide a poor thermal conduction path for the probes and provide inadequate stabilization. We have developed solutions that meet the requirements, providing a direct thermal path from the niobium probe, thorough single-crystal sapphire, to bulk copper which can be thermally anchored. Designs, electromagnetic and thermal analyses, and performance data will be presented.

Elliptical Cavity Shape Optimization for Acceleration and HOM Damping

We report a survey of center cell shapes developed for Superconducting Radio Frequency (SRF) multi-cell cavities for different projects. Using a set of normalized parameters, we compare the designs for different frequencies and particle velocities for the fundamental mode. Using dispersion curves of High Order Modes (HOM) (frequency verse phase advance) calculated by MAFIA for a single cell, we further optimize the cavity shape to avoid a light cone line crossing at the dangerous resonance frequencies determined by the beam bunch structure and eliminate the trapped (or high R/Q) modes with a low group velocity. We developed this formulation to optimize a 5-cell, 750MHz cavity shape, with good real-estate accelerating gradient and a strong HOM damping waveguide structure for the JLab 1MW ERL-FEL project.

A high gradient test of a single-cell superconducting radio frequency cavity with a feedback waveguide

The most severe problem of the international linear collider (ILC-type) is its high cost, resulting in part from the enormous length of the collider. This length is determined mainly by the achievable accelerating gradient in the RF system of the collider. In current technology, the maximum acceleration gradient in superconducting (SC) structures is determined mainly by the value of the surface RF magnetic field. In order to increase the gradient, a superconducting traveling wave accelerating (STWA) structure is suggested. Utilization of STWA structure with small phase advance per cell for future high energy linear colliders such as ILCs may provide an accelerating gradient 1.2–1.4 times larger [1] than a standing wave structure. However, STWA structure requires a feedback waveguide for power redirecting from the end of the structure back to the front end of accelerating structure. Recent tests of a 1.3 GHz model of a single-cell cavity with waveguide feedback demonstrated an accelerating gradient comparable to the gradient of a single-cell ILC-type cavity from the same manufacturer [2]. In the present paper, high gradient test results are presented.

Integrated High-Power Tests of Dressed N-doped 1.3 GHz SRF Cavities for LCLS-II

New auxiliary components have been designed and fabricated for the 1.3 GHz SRF cavities comprising the LCLS-II linac. In particular, the LCLS-II cavity’s helium vessel, high-power input coupler, higher-order mode (HOM) feedthroughs, magnetic shielding, and cavity tuning system were all designed to meet LCLS-II specifications. Integrated tests of the cavity and these components were done at Fermilab’s Horizontal Test Stand (HTS) using several kilowatts of continuous-wave (CW) RF power. The results of the tests are summarized here. INTRODUCTION The LCLS-II 4 GeV superconducting linac [1] is based on XFEL/ILC technology intensively developed over the last couple of decades. A major difference however is that LCLS-II operates in the CW regime, whereas the XFEL/ILC will operate in pulsed mode. This required modifications to or complete re-design of some of the basic components: cavity Helium vessel, tuner, power coupler, and other cryomodule parts in order to accommodate the much higher cryogenic loads expected in the CW regime. To accelerate the production of two pre-production cryomodules, it was decided to use existing ILC bare cavities and fundamental power couplers, which led to some constraints. The major LCLS-II modifications of the dressed cavity and auxiliaries are as follows:  Nitrogen doped cavity to reduce losses in CW regime. LCLS-II requirements: Q0 > 2.7 x 10 at the nominal gradient of 16 MV/m.  Helium vessel with a larger diameter two-phase connection to accommodate higher heat flux, and two helium supply inlets to provide more uniform thermal gradients during cooldown, which are crucial to effective magnetic flux expulsion, and hence low surface resistance.  Two layers of magnetic shielding to reduce residual magnetic field at the cavity below 5mG.  New end-lever tuner design which had to remain compatible with the “short-short” version of the ILC cavity adopted for the pre-production cryomodule. This design must also fit the “short-long” XFEL version of the cavity, which was adopted for production cryomodules.  Design of the fundamental power coupler (FPC) was modified to fulfil LCLS-II requirements: loaded Q=4 x 10 and average power up to 6.4kW (includes 1.6kW of reflected power). Major modifications include reduction of the antenna length by 8.5mm and increase in the thickness of copper plating on the inner conductor of warm section to reduce coupler temperature. To minimize the risks to the project all technical solutions and new designs have to be prototyped and tested in a cryomodule. Testing was focused on the most critical components and technical solutions, and performed in the Horizontal Test Stand cryostat (HTS) under conditions approximating the final cryomodule configuration. An integrated cavity test was the last stage of the design verification program. In this test a nitrogen doped cavity (AES021), previously qualified in a vertical cryostat, was dressed and fully assembled with all components (fundamental power coupler, two-layer magnetic shielding, XFEL-type feedthroughs, end-lever tuner). All components were previously individually tested in the HTS with cavities, but not as a complete integrated system. One major goal of this integrated test was to demonstrate that high Q0 values demonstrated in vertical test can be preserved even when additional sources of heating from the power coupler and tuner and potential additional external magnetic fields from auxiliary components are present. Other important studies related to design verification included thermal performance and power handling of the power coupler, heating of HOM couplers and tuner components, tuner performance, sensitivity to microphonics, and frequency control. Data from this test program allows component design to be verified and certain other aspects of cryomodule design (e.g., component thermal anchoring) to be finalized. TEST PREPARATION AND CAVITY CONFIGURATION Dressed cavity AES021 was tested previously in a vertical test stand (VTS) without HOM feedthroughs. HOM feedthroughs were later installed in a clean room and after a brief high pressure water rinse, a pumping manifold was installed, the cavity evacuated, and successfully leak checked. The cavity field probe was not removed or replaced. The cavity was transported to a different clean room for installation of the coupler cold section. No additional cleaning of the cavity surfaces took place either as part of or subsequent to coupler installation. HOM feedthroughs were later installed in a clean room and after brief high pressure water rinsing, a pumping manifold was installed and cavity was leak tight. Cavity was transported to assembly clean room for ___________________________________________ # solyak@fnal.gov N. Solyak , T. Arkan, B. Chase, A. Crawford, E. Cullerton, I. Gonin, A. Grassellino, C. Grimm, A. Hocker, J. Holzbauer, T. Khabiboulline, O. Melnychuk, J. Ozelis, T. Peterson, Y. Pischalnikov, K. Premo, A. Romanenko, A. Rowe, W. Schappert, D. Sergatskov, R. Stanek, G. Wu, FNAL, Batavia, IL 60510, USA MOPB087 Proceedings of SRF2015, Whistler, BC, Canada ISBN 978-3-95450-178-6 342 C op yr ig ht

Error Analysis on RF Measurement Due to Imperfect RF Components

An accurate cavity test involves the accurate power measurement and decay time measurement. The directional coupler in a typical cavity test llrf system usually has low directivity due to broadband requirement and fabrication errors. The imperfection of the directional coupler brings unexpected systematic errors for cavity power measurement in both forward and reflect power when a cavity is not considered a matched load as assumed in a cable calibration. An error analysis will be given and new specification of directional coupler is proposed. A circulator with a low voltage standing wave ratio (VSWR) creates a standing wave between the circulator and cavity. As long as the cavity phase is maintained, the standing wave of a non-matched cavity load will only change the input coupler coupling factor (Qext1), but not to the calculation of the cavity power loss that is independent of the Qext1.

High-Gradient Tests of the Single-Cell SC Cavity with a Feedback Waveguide

Use of a superconducting (SC) traveling‐wave accelerating (STWA) structure with a small phase advance per cell, rather than a standing‐wave structure, may provide a significant increase in the accelerating gradient in the ILC linac [1]. For the same surface electric and magnetic fields, the STWA achieves an accelerating gradient 1.2 larger than TESLA‐like standing‐wave cavities. In addition, the STWA allows longer acceleration cavities, reducing the number of gaps between them. However, the STWA structure requires a SC feedback waveguide to return the few hundreds of MW of circulating RF power from the structure output to the structure input. A test single‐cell cavity with feedback was designed and manufactured to demonstrate the possibility of proper processing to achieve a high accelerating gradient. The first results of high‐gradient tests of a prototype 1.3 GHz single‐cell cavity with feedback waveguide will be presented.

Niobium Thin Film Coating on A 500-MHz Copper Cavity by Plasma Deposition

A system using an Electron Cyclotron Resonance (ECR) plasma source for the deposition of a thin niobium film inside a copper cavity for superconducting accelerator applications has been designed and is being constructed. The system uses a 500-MHz copper cavity as both substrate and vacuum chamber. The ECR plasma will be created to produce direct niobium ion deposition. The central cylindrical grid is DC biased to control the deposition energy. This paper describes the design of several subcomponents including the vacuum chamber, RF supply, biasing grid and magnet coils. Operational parameters are compared between an operating sample deposition system and this system. Engineering progress toward the first plasma creation will be reported here.