George M. Harpole

Diode array pumped kilowatt laser

The diode array pumped kilowatt laser (DAPKL) has demonstrated more than an order of magnitude increase in brightness and average power for short pulse diode-pumped solid-state lasers since its inception in 1991. Significant advances in component technology have been demonstrated, including: development of a diffusion bonding process for producing large slabs of Nd:YAG laser material. Phase conjugation by stimulated Brillouin scattering (SBS) has been demonstrated with high reflectivity and fidelity in a simple focused geometry with input powers of 100 W. Pulse energies at 1.06 /spl mu/m of 10 J have been demonstrated with a beam quality of 1.5 times diffraction limited at the 500-W level. An average power of 875 W at 100 Hz has been obtained. Efficient frequency doubling with a record power of 165 W has been demonstrated with 5 J per pulse at 0.53 /spl mu/m. Work is ongoing to enclose the system in a compact brassboard with improved performance and long term stability.

Active tracker laser (ATLAS)

A high brightness diode-pumped, Nd-YAG solid state laser has been designed, fabricated, and tested. This phase conjugated master oscillator/power amplifier (MOPA) device produces 20-ns Q-switched pulses at 2500 Hz at an average power of 690 W and a beam quality of 1.1/spl times/DL when the pump diodes are operated at 27.5% duty cycle. With an external KTP doubler, this device has produced 175 W of green average power at a beam quality of 1.5 /spl times/ DL and a conversion efficiency of 45% over continuous operating times as long as one hour. This 1.06 /spl mu/m result is believed to be the highest average power brightness achieved, and the 532-nm performance is both the highest average green power and the highest average brightness ever reported.

Active Tracker Laser (ATLAS)

A phase conjugated Nd:YAG amplifier has demonstrated 690 W average power and 1.1 ×DL beam quality. The frequency doubled output was 175 W at 1.5 ×DL and 45% conversion efficiency. This is the highest average green power and highest average brightness reported.

Diode-pumped Nd:YAG laser for precision laser machining

Results are presented on a high power, diode‐pumped, pulsed Nd:YAG laser for precision laser machining. The laser is an unstable resonator with a graded reflectivity outcoupler, generating a beam with excellent beam quality. The gain medium is a single zig‐zag slab, pumped symmetrically by diode arrays. The use of diode arrays minimizes the thermal loading on the slab, and the zig‐zag path averages thermal distortions in the zig‐zag dimension. Measurements of beam divergence as a function of diode duty‐cycle will be presented. Available pulse formats will also be discussed. To date, the laser has produced 720 W at 20% diode duty‐cycle with a stable cavity and 550 W at 20% duty cycle with an unstable cavity in close agreement with model predictions. The beam divergence has been measured to be 1.7 times diffraction‐limited at 20% duty cycle. The laser has been operated with pulse lengths from 20 μs to 1 ms and is being used to obtain laser processing data, with some results shown.

Diode-array-pumped kilowatt laser

The Diode Array Pumped Kilowatt Laser (DAPKL) has demonstrated more than an order of magnitude increase in brightness and average power for short pulse diode-pumped solid-state lasers since its inception in 1991. Significant advances in component technology has been demonstrated, including development of a diffusion bonding process for producing large slabs of Nd:YAG laser material. Phase conjugation by stimulated Brillouin scattering has been demonstrated with high reflectivity and fidelity in a simple focused geometry with input powers of 100 W. Pulse energies at 1.06 μm of up to 10 J per pulse have been demonstrated with a beam quality of 1.25 times diffraction limited at 33 Hz. An average power of 940 Watts at 100 Hz has been obtained with two times diffraction limited beam quality. Efficient frequency doubling with an average power of 165 W has been demonstrated with 5 J per pulse at 0.53 μm. The system has been packaged in a compact brassboard for long term stability and reliability of operation.

Modeling high-brightness kW solid state lasers

Several kW-class solid-state lasers at TRW are described with an emphasis on the performance modeling used to aid development of high brightness operation. Comparisons of results and analysis are presented for key aspects of high power, diode pumped, Nd:YAG lasers and amplifiers that use zigzag slab configurations to minimize thermal effects. Devices described include multi-kW power oscillators suitable for high power machining, welding, and material processing; and phase conjugated master oscillator/power amplifiers (MOPAs) which provide short pulse, high brightness beams for active tracking, photolithography, or remote sensing. Laboratory measurements are in good agreement with predictions of diode pump profile and absorption efficiency; slab extraction efficiency and thermal load; and slab OPD.

High-power, high-duty-cycle operation of monolithic two-dimensional surface-emitting diode laser arrays in the junction-down configuration

High-power, high-duty cycle and continuous wave operation of large-area monolithic 2D surface-emitting GaAlAs laser diode arrays mounted junction-down on microchannel heat exchangers have been demonstrated. Devices mounted don 2-mm-thick Cu heat spreaders were operated to peak output power densities of > 100 W/cm2 at 35% duty cycles,a nd exhibited high power conversion efficiencies, and full width emission spectra of < 4nm. Arrays mounted on 1-mm-thick heat spreaders were operated under continuous wave operating condition to approximately equals 50 W/cm2 power density levels. Silicon microchannel heat exchangers with a measured thermal resistance per unit are of 0.0324 degree(s)C cm2/W were used to removed up to 550 W/cm2 of excess heat generated by the arrays.

Kilowatt-class diode-pumped industrial lasers

TRW is developing two diode-pumped Nd:YAG laser designs (called DP1 and DP2) for high-brightness laser machining. Two DP1 lasers have been built; one has operated at its design limit of 1000 W with a stable resonator, and the other at 55 W with an unstable resonator at reduced duty cycle, in agreement with model predictions.

High average power frequency doubling

High average power second harmonic generation in crystals with finite absorption at the fundamental or harmonic wavelength creates unique problems. In addition to generating significant OPD which degrades the beam quality, heating of the crystal creates conditions which can be inherently temporally unstable. As the crystal is tuned towards phase matching, rapid changes in temperature cause the crystal to drift away from phase matching conditions which is followed by reduced frequency conversion. Experiments are in progress with three crystals, KTP, KD*P and KNbO/sub 3/, which have vastly different characteristics, to assess their potential for high average power doubling.<<ETX>>

Efficient, high-power monolithic two-dimensional surface-emitting diode laser arrays mounted in the junction-down configuration

We review in-plane surface-emitting laser diode arrays and their applications. Efficient operation of monolithic, large area (0.54 cm2, 108 emitters) two-dimensional surface- emitting GaAlAs laser diode arrays mounted junction-down on microchannel heat exchangers has been demonstrated. Devices with 1.5 micrometers thick cladding layers were operated quasi- continuous-wave to high peak output power densities (> 100 W/cm2), exhibited high power conversion efficiencies (22%), and full width emission spectra of < 4 nm at 2% - 5% duty cycles. Arrays with a 2.5 micrometers thick cladding region were operated under continuous wave conditions to 46 W/cm2 power density levels. This corresponded to a 550 W/cm2 heat flux extracted by microchannel heat exchanges.