Geraldo Lúcio de Faria

Caracterização de uma tipologia de minério de manganês do Brasil

In order to improve manganese-iron alloy production processes, an important Brazilian manganese ore typology, placed in Carajas, PA, was characterized. A representative sample was obtained from mine. The particle size determination was performed by screening, followed by chemical analysis using plasma spectrometry (ICP-AES). The physical properties studied included density, surface area and porosity measurements (BET). The mineral constituents was identified and quantified by X-ray diffraction. A termogravimetrical study was done in order to verify the thermal stability of major mineral constituents in the air. It was observed that 19.3% of studied typology was below 6.3mm. The manganese, silica and phosphorus contents were 52.63%, 1.92% and 0.17%, respectively. The oxides identified were cryptomelane, todorokite and pyrolusite. The other constituents were goethite, quartz, gibbsite, and kaolinite. According to the thermal study, the cryptomelane and pyrolusite start their decomposition in the air, at approximately 600oC. At around 950oC, Mn2O3 decomposition and Mn3O4 growth were observed.

Particle disintegration of an important Brazilian manganese lump ore

Abstract The manganese lump ore from Morro da Mina mine is typically silicate car-bonated and presents a great economic potential for the ferroalloy companies in-stalled in Minas Gerais. However, its low manganese content, associated with the lack of knowledge about its metallurgical properties makes it difficult for large scale application. This pioneering study aimed to amply investigate this lump ore’s par-ticle disintegration. One ton of ore from the mine was homogenized and quartered. Representative samples were characterized by different techniques, such as ICP-AES, XRD, SEM, BET and OM. Aiming to characterize particle disintegration, three pa-rameters were proposed: Cold Disintegration Index (CDI), Decrepitation Index (DI) and Heating Disintegration Index (HDI). By using these indexes, it was possible to conclude that this manganese lump ore did not present significant disintegration at room temperature. At medium temperature test, slight decrepitation occurred, and at high temperatures, intense disintegration was detected. The carbonate decomposi-tion and porosity growth were the main responsible factors for the ore hot particle disintegration.

Envelhecimento por Deformação em Juntas Soldadas de Tubos de Aço API5L X65Q sem Costura

In this work was investigated the influence of the strain ageing on joints obtained by gas-metal arc welding (GMAW) of API 5L X65Q seamless pipes. Specimens were machined from the welded joints, plastically strained to 3% and aged at 250°C for 1h posteriorly, in order to characterize effects of static strain ageing. For the dynamic strain ageing characterization, the specimens were simultaneously strained and aged. Then, the aged specimens were submitted to tensile tests and representative samples were analyzed at a light optical microscope and a scanning electron microscope (SEM). From the results, it was observed that the strain ageing phenomenon changed the volumetric fraction of secondary constituents in the weld metal and in the heat-affected zone, increasing the proportion of ferrite-carbide aggregates. Regarding the mechanical properties, it was noticed that the phenomenon led to higher tensile mechanical properties such as ultimate tensile strength and total elongation and lower elastic ratio, and, therefore, not impaired the mechanical properties under tensile of the welded joints. Comparing the static strain ageing with dynamic strain ageing it was observed that the effect on the plastic straining ability of welds was higher after static strain ageing.

Development of an Oxidation Method for Prior Austenite Grain Boundary Revelation

The prior austenite grain size is a very important quantitative parameter which has a great influence on steel final microstructure and properties. Therefore, its measurement is a useful metallographic tool. To measure the austenitic grain size, it is necessary to reveal the prior austenitic grain boundaries by applying contrast methods. The technical literature reports many limitations to achieve satisfactory results using known methods that are, generally, susceptible to steel chemical composition and processing routes. In this context, this study proposed an oxidation method to reveal the prior austenite grain boundaries in different steel grades. This method was evaluated in the samples of AISI 4340 and AISI 1030 steels. Aiming to confirm the proposed technique efficiency, a parallel and classical method, based on picric acid etching, was applied to same steels. In the suggested oxidation method, the samples were mechanically ground, polished, and then austenitized in an argon atmosphere with low oxygen partial pressure. The obtained results confirm the success of the proposed method for both studied steels.

Strain ageing in welded joints of API5L X65Q seamless pipes

Abstract In this work, we investigated the effects of the phenomenon of strain ageing in joints obtained by gas-shielded arc welding (gas metal arc welding, GMAW), of seamless pipes of API5L X65Q steel. Test specimens obtained from the welded joints were submitted to cold plastic strain of 3% and then aged for 1 h at 250 °C, so as to induce static ageing. For evaluating dynamic ageing, the test specimens were strained to 3% and loading was maintained for 1 h at 250 °C. The aged specimens were submitted to tensile testing and representative samples were examined in the light microscope and the scanning electron microscope. It was observed that the phenomenon altered the volume fraction of secondary constituents in the weld metal and in the HAZ, with increase in the proportion of ferrite–carbide aggregates. Regarding the mechanical properties, it was found that the phenomenon reduced the elastic ratio of the welded joints due to an increase in the ultimate strength, besides increasing the total elongation, but without impairing the tensile properties of the welded joints. On comparing static ageing with dynamic ageing, it was observed that the increase in the capacity for plastic strain of the welded joints was greater after static strain ageing.

Efeito de diferentes tratamentos térmicos sobre microestrutura e microdureza de um sistema aço C-Mn/revestimento de inconel 625.

The application of C-Mn steel pipe in the oil & gas industry is quite common since starting of this industry. Even with the great evolution of the metallurgy of this type of steel over the last decades, the challenge is to overcome the corrosion severity caused by sour (H2S, CO2) species present in the petroleum and its derivates. The direct technological solution would be to replace the C-Mn steel by Ni-based superalloys and/or stainless steels. However, the high costs of these materials would make several projects impracticable. In this context, there are several initiatives in order to develop overlay and/or cladding, that means, coatings of C-Mn steels using superalloys and stainless steels. In this work, it was used an overlay deposition of Inconel 625 on the surface of a C-Mn steel using the laser process. A disadvantage of laser deposition, as it is for any deposition melting process, is the formation of a microstructural discontinuity in the steel substrate caused by the thermal cycle (HAZ = heat affected zone). In this study, different heat treatment routes were investigated aiming to eliminate the HAZ preserving the original characteristics of the substrate and of the coating.

DESENVOLVIMENTO DE DISPOSITIVO PARA SOLDAGEM COM ELETRODOS REVESTIDOS POR GRAVIDADE E APLICAÇÃO EM ESTUDO DE METALURGIA DA SOLDAGEM DE AÇO API X65Q

* Contribuição técnica ao 72o Congresso Anual da ABM – Internacional e ao 17o ENEMET Encontro Nacional de Estudantes de Engenharia Metalúrgica, de Materiais e de Minas, parte integrante da ABM Week, realizada de 02 a 06 de outubro de 2017, São Paulo, SP, Brasil. DESENVOLVIMENTO DE DISPOSITIVO PARA SOLDAGEM COM ELETRODOS REVESTIDOS POR GRAVIDADE E APLICAÇÃO EM ESTUDO DE METALURGIA DA SOLDAGEM DE AÇO API X65Q *

Damage evolution in a tensile specimen of a ductile stainless steel

This paper presents a study about the fracture mechanism of a ferritic stainless steel (UNS S44400 type) during a tensile test. The applied materials for the experimental procedures were 25 specimens of the steel, machined in the rolling direction. Each specimen was submitted to standard polishing procedures. One of the samples, in the original state, was structurally characterized by reflected light optical microscopy. The other samples were submitted to tensile tests with a constant displacement rate. Three samples were tested until failure (complete tests) and the others just until specific strain values, when the tests were interrupted and the samples were characterized by using optical and scanning electron microscopy. The main objective of these characterizations was to evaluate the structural damage evolution and to identify the fracture mechanism for the tested conditions. A methodology to quantify the damage evolution by surface roughness, identified by optical microscopy, was proposed. A new index - Damage by Diffuse Reflection Index (DRI) - was proposed to quantify the damage evolution in function of the specimen deformation. It was possible to confirm the ductile behavior of the studied steel and that the main fracture mechanism was the traditional dimpled rupture.

Development of a Methodology for Structural and Mechanical Characterization of Extended Sheets Made from Stainless Steels

Extended sheets are produced by a pressure cutting process to transform common sheets in expanded metal. These sheets are usually made of carbon steel, but due to their corrosion susceptible, studies have been developed with the aim to evaluate the viability of replacing these common steels by stainless steels. This study proposed an experimental method to characterize structural and mechanically samples of stainless steel extended sheets (410D, 444A, 439 and 304A) and a 1010 carbon steel sheet thicker than the others. This study has a practical importance because nowadays there are not standardized procedures to do this kind of evaluation. The obtained results showed that the methodology was effective for the proposed objective and that the expanded sheets made of stainless steels have a better performance in terms of mechanical strength compared to the 1010 steel sheet.