Giuseppe Nasti

Electrohydrodynamic Assembly of Multiscale PDMS Microlens Arrays

In this paper, we introduce an easy multiscale approach for the fabrication of polymer microlens arrays through a self-assembling process driven by the electrohydrodynamic (EHD) pressure. This method represents a simple alternative to the conventional soft lithography techniques. A thin layer of liquid polymer is deposited on a microengineered ferroelectric crystal and can be self-assembled and cross-linked in a single-step process as a consequence of the pyroelectric effect activated by simply heating the substrate. Although the EHD instability induced by the pyroelectric effect was discovered in principle few years ago, here we demonstrate a systematic investigation for fabrication of microlens arrays in a multiscale range (i.e., between 25 to 200 μm diameter) with high degree of uniformity. By controlling the polymer instability driven by EHD, we report on two different microoptical shapes can be obtained spontaneously, i.e., spherical or toroidal. Here, we show how the geometrical properties and the focal length of the lens array are modulated by controlling two appropriate parameters. Such microlenses can be useful also as polymer patterned arrayed microstructures for optical data interconnections, OLEDs efficient light extraction, concentrating light in energy solar cells, imaging and 3-D display solutions, and other photonics applications.

Hybrid ferroelectric–polymer microfluidic device for dielectrophoretic self-assembling of nanoparticles

Carbon nanoparticles are becoming ubiquitous in many fields of science and technology. However, a grand challenge remains in assembling, patterning, and positioning or even simple manipulation of CNTs for complex functional assemblies. CNTs have in fact enormous perspectives for application in biotechnologies as bactericide agents or as prominent tools for investigating cell mechanisms, or more in general as functionalized nanoparticle-vectors, but their exploitation requires viable technology at the lab-on-a-chip scale. Many approaches have been attempted in developing technologies for manipulating CNTs. One elective approach is based on electric fields driven mechanisms such as DEP forces. A variety of chips have been designed and realized with this aim. Here we report on a novel hybrid microfluidic chip made by assembling a polar-dielectric crystal with polymeric microfluidic channels. One challenging feature of such a hybrid device approach, based on an electrode-free dielectrophoretic (DEP) approach, is that it makes use of surface charge templates for self-assembling and manipulation of CNTs in liquid media directly into a microfluidic channel. Here various examples of self-assembly in microfluidic channels as well as separation and collection of two classes of nano/microparticles are reported. The method can open the way to novel fabrication protocols for the realisation of future flexible devices with new and more complex functionalities, highly desirable in electronics as well as in biotechnology at the lab-on-a-chip scale.

Direct Writing of Microfluidic Footpaths by Pyro-EHD Printing

In this study, we report a direct writing method for the fabrication of microfluidic footpaths by pyro-electrohydrodynamic (EHD) jet printing. Here, we propose the use of a nozzle-free three-dimensional printing technique for the fabrication of printed structures that can be embedded in a variety of soft, transparent, flexible, and biocompatible polymers and thus easily integrated into lab-on-chip devices. We prove the advantage of the high resolution and flexibility of pyro-EHD printing for the realization of microfluidic channels well below the standard limit in dimension of conventional ink-jet printing technique and simply adaptable to the end-user desires in terms of geometry and materials. Starting from the description of the innovative approach proposed for the channel fabrication, we demonstrate the design, fabrication, and proof of a microfluidic matrix of interconnected channels. The method described here could be a breakthrough technology for the fabrication of in situ implantable, stretchable, and biocompatible devices, opening new routes in the field of biomedical engineering and wearable electronics.

Twofold Self-Assembling of Nanocrystals Into Nanocomposite Polymer

In this paper, we introduce a single-step self-assembling process aimed at forming two-dimensional (2-D) array microstructures made from a nanocomposite polymer layer in which are dispersed CdSe-CdS nanocrystals. The novelty of the process reported here is that it operates simultaneously as a two-fold process where the liquid polymer matrix is self-shaped by electrohydrodynamic pressure as a 2-D array of microstructures, while at the same time, the nanocrystals are self-assembled by dielectrophoretic forces. The proposed approach could inspire future smart fabrication techniques for producing self-assembled lensed nanocomposite layers. In principle, the method is scalable down to diameter lens up to few micrometers.

One-step fabrication of free-standing flexible membranes reinforced with self-assembled arrays of carbon nanotubes

Here, we report on a single step approach for fabricating free-standing polymer membranes reinforced with arrayed self-assembled carbon nanotubes (CNTs). The CNTs are self-assembled spontaneously by electrode-free DC dielectrophoresis based on surface charge templates. The electrical charge template is generated through the pyroelectric effect onto periodically poled lithium niobate ferroelectric crystals. A thermal stimulus enables simultaneously the self-assembly of the CNTs and the cross-linking of the host polymer. Examples of thin polydimethylsiloxane membranes reinforced with CNT patterns are shown.

On the Complex and Reversible Pathways of CdSe Quantum Dots Driven by Pyroelectric-Dielectrophoresis

Electrophoresis (EP) and dielectrophoresis (DEP) are the two well-established methodologies to manipulate nanoparticles (NPs). Recently, DEP by a virtual electrode platform was demonstrated on ferroelectric substrates, where the driving force is due to the strong electric field generated by the pyroelectric effect, thus opening new scenarios for manipulating the matter. Such an innovative approach named pyroelectric-DEP has several advantages over traditional EP and DEP. However, a detailed study on this novel approach is required for understanding the complex pathways traced by NPs under the action of the pyroelectric-driven forces and thus for explaining the final patterns. Here, we investigate experimentally the dynamic behavior of CdSe NPs through time-lapse fluorescence microscopy imaging. Complete visualization and measurement of the directed-assembling process of NPs immersed in polydimethylsiloxane fluid is reported, which shows some unpredicted results with respect to the previous works, thus opening the route for designing in principle a reversible and switchable device allowing two different and reversible final NP-patterned states. The observed phenomena are fully analyzed by experimental and simulated analysis, and the movements of NPs is performed to elucidate in depth the involved processes. The investigation furnishes an interesting result that the complex behavior of the NPs can be fully comprehended and explained by considering the superposition of both EP and DEP forces.

Epoxy elastomers reinforced with functionalized multi-walled carbon nanotubes as stimuli-responsive shape memory materials

In this work, the incorporation of multiwalled carbon nanotubes (MWCNT) into epoxy-based elastomers was carried out in order to obtain nanocomposite systems with shape memory effect. For the preparation of elastomeric matrices, p-bis(2,3-epoxypropoxy)-α-methylstilbene (DOMS) was cured with sebacic acid. DOMS was synthesized in our laboratory and it is characterized by a rigid-rod, potentially liquid crystalline structure. A lightly cross-linked liquid crystalline elastomer was obtained. As for nanocomposites, variable amounts (0.75, 1.50, 3.0, 6.0, 12.0 wt.%) of COOH-MWCNTs were employed. In order to improve the nanotubes dispersibility and the interfacial adhesion with the epoxy matrix, an optimized two-step procedure was developed, which consisted in grafting the epoxy monomer onto the nanotube surface and then curing it in presence of crosslinking agent. DOMS-functionalized MWCNT were characterized through solvent dispersion experiments, FTIR spectroscopy and TGA analysis, which demonstrated the occurr...

Polymer nanocomposites: functionalisation of the nanofiller and control of the interface

Abstract Two different examples of compatibilisation strategies used to enhance filler/matrix interfacial adhesion in polymer nanocomposites are discussed. The first strategy was based on the surface modification of multiwalled carbon nanotubes (MWCNT) by a dry mechano-chemical process. The modified nanotubes were used for the realisation of polypropylene/MWCNT composites with improved matrix/nanotubes compatibility. The second compatibilisation strategy was based on the synthesis of a proper coupling agent, realised by modifying polyethyleneterephthalate (PET) chain ends with anhydride groups. This coupling agent was used as a third component for the realisation of PET-based nanocomposites reinforced with precipitated calcium carbonate.

Influence of melt annealing on rheological and electrical properties of compatibilized multiwalled carbon nanotubes in polypropylene

Pristine and surface functionalized multiwalled carbon nanotubes (MWCNT) were melt mixed with a polypropylene (PP) polymer matrix. Rheology, morphology, electrical conductivity and mechanical properties of the nanocomposites were evaluated for different MWCNT loadings. Melt annealing effect on properties was also investigated. It was found that both surface functionalization of MWCNT and thermal annealing were able to favor a better dispersion of the particles, inducing the formation of a percolative network.