Sara Coppola

3D lithography by rapid curing of the liquid instabilities at nanoscale.

In liquids realm, surface tension and capillarity are the key forces driving the formation of the shapes pervading the nature. The steady dew drops appearing on plant leaves and spider webs result from the minimization of the overall surface energy [Zheng Y, et al. (2010) Nature 463:640–643]. Thanks to the surface tension, the interfaces of such spontaneous structures exhibit extremely good spherical shape and consequently worthy optical quality. Also nanofluidic instabilities generate a variety of fascinating liquid silhouettes, but they are however intrinsically short-lived. Here we show that such unsteady liquid structures, shaped in polymeric liquids by an electrohydrodynamic pressure, can be rapidly cured by appropriate thermal treatments. The fabrication of many solid microstructures exploitable in photonics is demonstrated, thus leading to a new concept in 3D lithography. The applicability of specific structures as optical tweezers and as novel remotely excitable quantum dots–embedded microresonators is presented.

Terahertz tuning of whispering gallery modes in a PDMS stand-alone, stretchable microsphere

We report on tuning the optical whispering gallery modes (WGMs) in a poly dimethyl siloxane-based (PDMS) microsphere resonator by more than 1 THz. The PDMS microsphere system consists of a solid spherical resonator directly formed with double stems on either side. The stems act like tie-rods for simple mechanical stretching of the microresonator, resulting in tuning of the WGMs by one free spectral range. Further investigations demonstrate that the WGM shift has a higher sensitivity (0.13 nm/μN) to an applied force when the resonator is in its maximally stretched state compared to its relaxed state.

Characterization of Bessel beams generated by polymeric microaxicons

We present a quick, simple and accurate digital holographic characterization of the Bessel beams produced by polymeric microaxicons. This technique allows the numerical reconstruction of both intensity and phase of the beam at whichever point starting from a single acquired hologram. From these data, it is possible to go back to the axicon structure, and to gather information about their characteristics. In particular, the focal length and the depth of focus of the axicon lens are experimentally measured, and the full width at half maximum of the beam is obtained too. The depth of focus, very large for a Bessel beam with respect to a Gaussian one, is successfully exploited for optical trapping of micrometric objects.

Printing of polymer microlenses by a pyroelectrohydrodynamic dispensing approach.

The investigation of a method for fabricating microlenses by a nozzle-free inkjet printing approach is reported. The new method, based on a pyroelectrohydrodynamic mechanism, is also able to dispense viscous liquids and to draw liquid phase drops directly from the reservoir. Specifically, by dispensing optical grade polymer dissolved in different solvent mixtures, microlenses were printed with a pattern defined directly through this deposition method. The reliability of the microlenses and the tunability of their focal properties were demonstrated through profilometric and inteferometric analyses.

Pyroelectric Adaptive Nanodispenser (PYRANA) microrobot for liquid delivery on a target

Manipulation of micro-sized objects in lab-on-a-chip and microfluidic environments is essential for different experiments and procedures ranging from chemical to biological applications and for experimental biotechnologies. For example polymeric particles, useful as targets for encapsulating or for being covered by drug vaccines, can be manipulated and controlled with the aim of releasing them to specific sites. Here we show a novel ElectroHydroDynamic tool able to control and manipulate dielectric micro-targets by a touch-less approach. This approach allows one to manipulate liquids and nano-particles simultaneously for specific delivery applications (i.e. decoration and coating). Thus a sort of EHD micro-robot is proposed. This flexible tool provides a new and powerful way to operate various tasks as demonstrated by the experiments reported here.

Electrohydrodynamic Assembly of Multiscale PDMS Microlens Arrays

In this paper, we introduce an easy multiscale approach for the fabrication of polymer microlens arrays through a self-assembling process driven by the electrohydrodynamic (EHD) pressure. This method represents a simple alternative to the conventional soft lithography techniques. A thin layer of liquid polymer is deposited on a microengineered ferroelectric crystal and can be self-assembled and cross-linked in a single-step process as a consequence of the pyroelectric effect activated by simply heating the substrate. Although the EHD instability induced by the pyroelectric effect was discovered in principle few years ago, here we demonstrate a systematic investigation for fabrication of microlens arrays in a multiscale range (i.e., between 25 to 200 μm diameter) with high degree of uniformity. By controlling the polymer instability driven by EHD, we report on two different microoptical shapes can be obtained spontaneously, i.e., spherical or toroidal. Here, we show how the geometrical properties and the focal length of the lens array are modulated by controlling two appropriate parameters. Such microlenses can be useful also as polymer patterned arrayed microstructures for optical data interconnections, OLEDs efficient light extraction, concentrating light in energy solar cells, imaging and 3-D display solutions, and other photonics applications.

Hybrid ferroelectric–polymer microfluidic device for dielectrophoretic self-assembling of nanoparticles

Carbon nanoparticles are becoming ubiquitous in many fields of science and technology. However, a grand challenge remains in assembling, patterning, and positioning or even simple manipulation of CNTs for complex functional assemblies. CNTs have in fact enormous perspectives for application in biotechnologies as bactericide agents or as prominent tools for investigating cell mechanisms, or more in general as functionalized nanoparticle-vectors, but their exploitation requires viable technology at the lab-on-a-chip scale. Many approaches have been attempted in developing technologies for manipulating CNTs. One elective approach is based on electric fields driven mechanisms such as DEP forces. A variety of chips have been designed and realized with this aim. Here we report on a novel hybrid microfluidic chip made by assembling a polar-dielectric crystal with polymeric microfluidic channels. One challenging feature of such a hybrid device approach, based on an electrode-free dielectrophoretic (DEP) approach, is that it makes use of surface charge templates for self-assembling and manipulation of CNTs in liquid media directly into a microfluidic channel. Here various examples of self-assembly in microfluidic channels as well as separation and collection of two classes of nano/microparticles are reported. The method can open the way to novel fabrication protocols for the realisation of future flexible devices with new and more complex functionalities, highly desirable in electronics as well as in biotechnology at the lab-on-a-chip scale.

Endowing a plain fluidic chip with micro-optics: a holographic microscope slide

Lab-on-a-Chip (LoC) devices are extremely promising in that they enable diagnostic functions at the point-of-care. Within this scope, an important goal is to design imaging schemes that can be used out of the laboratory. In this paper, we introduce and test a pocket holographic slide that allows digital holography microscopy to be performed without an interferometer setup. Instead, a commercial off-the-shelf plastic chip is engineered and functionalized with this aim. The microfluidic chip is endowed with micro-optics, that is, a diffraction grating and polymeric lenses, to build an interferometer directly on the chip, avoiding the need for a reference arm and external bulky optical components. Thanks to the single-beam scheme, the system is completely integrated and robust against vibrations, sharing the useful features of any common path interferometer. Hence, it becomes possible to bring holographic functionalities out of the lab, moving complexity from the external optical apparatus to the chip itself. Label-free imaging and quantitative phase contrast mapping of live samples are demonstrated, along with flexible refocusing capabilities. Thus, a liquid volume can be analyzed in one single shot with no need for mechanical scanning systems.

Spontaneous Assembly of Carbon-Based Chains in Polymer Matrixes through Surface Charge Templates

Stable chains of carbon-based nanoparticles were formed directly in polymer matrixes through an electrode-free approach. Spontaneous surface charges were generated pyroelectrically onto functionalized ferroelectric crystals, enabling the formation of electric field gradients that triggered the dipole-dipole interactions responsible for the alignment of the particles, while embedded in the polymer solution. The phenomenon is similar to the dielectrophoretic alignment of carbon nanotubes reported in the literature. However, here the electric fields are generated spontaneously by a simple heat treatment that, simultaneously, aligns the particles and provides the energy necessary for curing the host polymer. The result is a polymer sheet reinforced with well-aligned chains of carbon-based particles, avoiding the invasive implementation of appropriate electrodes and circuits. Because polymers with anisotropic features are of great interest for enhancing the thermal and/or the electrical conductivity, the electrode-free nature of this technique would improve the scaling down and the versatility of those interconnections that find applications in many fields, such as electronics, sensors, and biomedicine. Theoretical simulations of the interactions between the particles and the charge templates were implemented and appear in good agreement with the experimental results. The chain formation was characterized by controlling different parameters, including surface charge configuration, particle concentration, and polymer viscosity, thus demonstrating the reliability of the technique. Moreover, micro-Raman spectroscopy and scanning electron microscopy were used for a thorough inspection of the assembled chains.

Investigation on cone jetting regimes of liquid droplets subjected to pyroelectric fields induced by laser blasts

Electrical conductivity and viscosity play a major role in the tip jetting behaviour of liquids subjected to electrohydrodynamic (EHD) forces, thus influencing significantly the printing performance. Recently, we developed a nozzle- and electrode-free pyro-EHD system as a versatile alternative to conventional EHD configurations and we demonstrated different applications, including inkjet printing and three-dimensional lithography. However, only dielectric fluids have been used in all of those applications. Here, we present an experimental characterization of the pyro-EHD jetting regimes, induced by laser blasts, of sessile drops in case of dielectric and conductive liquids in order to extend the applicability of the system to a wider variety of fields including biochemistry and biotechnology where conductive aqueous solutions are typically used.