Guang-Peng Wu

CO2 Copolymers from Epoxides: Catalyst Activity, Product Selectivity, and Stereochemistry Control

The use of carbon dioxide as a carbon source for the synthesis of organic chemicals can contribute to a more sustainable chemical industry. Because CO(2) is such a thermodynamically stable molecule, few effective catalysts are available to facilitate this transformation. Currently, the major industrial processes that convert CO(2) into viable products generate urea and hydroxybenzoic acid. One of the most promising new technologies for the use of this abundant, inexpensive, and nontoxic renewable resource is the alternating copolymerization of CO(2) and epoxides to provide biodegradable polycarbonates, which are highly valuable polymeric materials. Because this process often generates byproducts, such as polyether or ether linkages randomly dispersed within the polycarbonate chains and/or the more thermodynamically stable cyclic carbonates, the choice of catalyst is critical for selectively obtaining the expected product. In this Account, we outline our efforts to develop highly active Co(III)-based catalysts for the selective production of polycarbonates from the alternating copolymerization of CO(2) with epoxides. Binary systems consisting of simple (salen)Co(III)X and a nucleophilic cocatalyst exhibited high activity under mild conditions even at 0.1 MPa CO(2) pressure and afforded copolymers with >99% carbonate linkages and a high regiochemical control (∼95% head-to-tail content). Discrete, one-component (salen)Co(III)X complexes bearing an appended quaternary ammonium salt or sterically hindered Lewis base showed excellent activity in the selectively alternating copolymerization of CO(2) with both aliphatic epoxides and cyclohexene oxide at high temperatures with low catalyst loading and/or low pressures of CO(2). Binary or one-component catalysts based on unsymmetric multichiral Co(III) complexes facilitated the efficient enantioselective copolymerization of CO(2) with epoxides, providing aliphatic polycarbonates with >99% head-to-tail content. These systems were also very efficient in catalyzing the terpolymerization of cyclohexene oxide, propylene oxide and CO(2). The resulting terpolymer had a single glass-transition temperature and a single thermolysis peak. This Account also provides a thorough mechanistic understanding of the high activities, excellent selectivities, and unprecedented stereochemical control of these Co(III)-based catalysts in the production of CO(2) copolymers . The catalysis occurs through a cooperative monometallic mechanism, in which the Lewis acidic Co(III) ion serves as electrophile to activate then epoxide and the nucleophilic counterion or cocatalyst serves as a nucleophile to initiate polymer-chain growth. The high activity and excellent regioselectivity observed in the epoxide ring-opening reactions results from epoxide activation through the moderate electrophilicity of the Co(III) ion, the fast insertion of CO(2) into the Co-O bond, and the facile dissociation of the propagating carboxylate species from the central metal ion. The reversible intra- or intermolecular Co-O bond formation and dissociation helps to stabilize the active Co(III) species against reversion to the inactive Co(II) ion. We also describe our laboratorys recent preparation of the first crystalline CO(2)-based polymer via highly stereospecific copolymerization of CO(2) and meso-cyclohexene oxide and the selective synthesis of perfectly alternating polycarbonates from the coupling of CO(2) with epoxides bearing an electron-withdrawing group.

Structure and Lithium Insertion Properties of Carbon Nanotubes

Carbon nanotubes were obtained by pyrolysis of acetylene or ethylene catalyzed by iron or iron oxide nanoparticles. The morphology, microstructure, and lithium insertion properties of these carbon nanotubes were investigated by transmission electron microscopy, high-resolution transmission electron microscopy, X-ray diffraction, Raman spectroscopy, and electrochemical measurements, respectively. The results showed that the structures of the carbon nanotubes play major roles in both specific capacity and cycle life. Slightly graphitized carbon nanotubes showed a specific capacity of 640 mAh/g during the first charge, whereas well-graphitized carbon nanotubes showed a specific capacity of 282 mAh/g during the first charge. After 20 charge/discharge cycles the charge capacity of the slightly graphitized samples degraded to 65.3% of their original charge capacities, but the well-graphitized samples maintained 91.5% of their original charge capacities. The effects of charge-discharge rates and cycling temperature on lithium insertion properties of carbon nanotubes with different extents of graphitization are discussed.

Perfectly Alternating Copolymerization of CO2 and Epichlorohydrin Using Cobalt(III)-Based Catalyst Systems

Selective transformations of carbon dioxide and epoxides into biodegradable polycarbonates by the alternating copolymerization of the two monomers represent some of the most well-studied and innovative technologies for potential large-scale utilization of carbon dioxide in chemical synthesis. For the most part, previous studies of these processes have focused on the use of aliphatic terminal epoxides or cyclohexene oxide derivatives, with only rare reports concerning the synthesis of CO(2) copolymers from epoxides containing electron-withdrawing groups such as styrene oxide. Herein we report the production of the CO(2) copolymer with more than 99% carbonate linkages from the coupling of CO(2) with epichlorohydrin, employing binary and bifunctional (salen)cobalt(III)-based catalyst systems. Comparative kinetic studies were performed via in situ infrared measurements as a function of temperature to assess the activation barriers for the production of cyclic carbonate versus copolymer involving two electronically different epoxides: epichlorohydrin and propylene oxide. The relative small activation energy difference between copolymer versus cyclic carbonate formation for the epichlorohydrin/CO(2) process (45.4 kJ/mol) accounts in part for the selective synthesis of copolymer to be more difficult in comparison with the propylene oxide/CO(2) case (53.5 kJ/mol). Direct observation of the propagating polymer-chain species from the binary (salen)CoX/MTBD (X = 2,4-dinitrophenoxide and MTBD = 7-methyl-1,5,7-triazabicyclo[4.4.0]dec-5-ene) catalyst system by means of electrospray ionization mass spectrometry confirmed the perfectly alternating nature of the copolymerization process. This observation in combination with control experiments suggests possible intermediates involving MTBD in the CO(2)/epichlorohydrin copolymerization process.

Enhanced Asymmetric Induction for the Copolymerization of CO2 and Cyclohexene Oxide with Unsymmetric Enantiopure SalenCo(III) Complexes: Synthesis of Crystalline CO2-Based Polycarbonate

Enantiopure metal-complex catalyzed asymmetric alternating copolymerization of CO(2) and meso-epoxides is a powerful synthetic strategy for preparing optically active polycarbonates with main-chain chirality. The previous studies regarding chiral zinc catalysts provided amorphous polycarbonates with moderate enantioselectivity, and thus, developing highly stereoregular catalysts for this enantioselective polymerization is highly desirable. Herein, we report the synthesis of highly isotactic poly(cyclohexene carbonate)s from meso-cyclohexene oxide using dissymmetrical enantiopure salenCo(III) complexes in conjunction with bis(triphenylphosphine)iminium chloride (PPNCl) as catalyst. The presence of a chiral induction agent such as (S)-propylene oxide or (S)-2-methyltetrahydrofuran significantly improved the enantioselectivity regarding (S,S)-salenCo(III) catalyst systems. Up to 98:2 of RR:SS was observed in the resultant polycarbonates obtained from the catalyst system based on (S,S)-salenCo(III) complex 4d bearing an adamantyl group on the phenolate ortho position, in the presence of (S)-2-methyltetrahydrofuran. Primary ONIOM (DFT:UFF) calculations, which were performed to investigate the effect of the competitive coordination of (S)-induction agent versus cyclohexene oxide to Co(III) center on enantioselectivity, suggest that the (S)-C-O bond in cyclohexene oxide is more favorable for cleavage, due to the interaction between oxygen atom of (S)-induction agent and (S)-C-H of the coordinated cyclohexene oxide. The highly isotactic poly(cyclohexene carbonate) is a typical semicrystalline polymer, possessing a melting point of 216 °C and a decomposition temperature of 310 °C.

Tandem Metal-Coordination Copolymerization and Organocatalytic Ring-Opening Polymerization via Water To Synthesize Diblock Copolymers of Styrene Oxide/CO2 and Lactide

Selective transformation of carbon dioxide and epoxides into degradable polycarbonates (CO(2)-based copolymer) has been regarded as a most promising green polymerization process. Although tremendous progress has been made during the past decade, very few successful examples have been reported to synthesize well-defined block copolymers to expand the scope of these green copolymers. Herein, we report a tandem strategy combining two living polymerization techniques, salenCo(III)X-catalyzed styrene oxide SO/CO(2) copolymerization and ring-opening polymerization of lactide with DBU (1,8-diazabicyclo[5.4.0]undec-7-ene), for the synthesis of poly(styrene carbonate-block-lactide) copolymers. The key to the success of this tandem strategy is the judicious choice of water as the chain transfer and/or chain terminator reagent, which is added at the end of the salenCo(III)X-catalyzed SO/CO(2) copolymerization to in situ generate hydroxyl groups at the end of the polymer chains. The resulting polycarbonates with -OH end groups can thus be directly used as macroinitiators to subsequently initiate ring-opening polymerization of lactide to synthesize the diblock copolymers. Because of the living polymerization nature of both steps in this tandem strategy, we have demonstrated that the diblock copolymers synthesized possess well-defined structures with narrow molecular weight distributions and controllable lengths of both styrene carbonate and lactide blocks.

Alternating copolymerization of CO2 and styrene oxide with Co(III)-based catalyst systems: differences between styrene oxide and propylene oxide

A detailed study of the difference in reactivity of the copolymerization reactions of styrene oxidevs.propylene oxide with carbon dioxide utilizing binary (salen)cobalt(III) catalyst systems to provide perfectly alternating copolymers is reported. This investigation focuses on the discrepancy exhibited by these two terminal epoxides for the preference for C–O bond cleavage during the ring-opening process. It was found that the nucleophilic ring-opening of styrene oxide occurs predominantly at the methine Cα–O bond which leads to an inversion of configuration at the methine carbon center. This tendency results in a significantly lower reactivity as well as a deterrent for synthesizing stereoregular poly(styrene carbonate) when compared to the propylene oxide/CO2 process. The chiral environment about the metal center had a notable effect on the regioselectivity of the ring-opening step for styrene oxide, with the methylene Cβ–O bond being preferentially cleaved. Using a binary catalyst system composed of an unsymmetrical (S,S,S)-salenCo(III) complex in conjunction with the onium salt PPNY (PPN = bis(triphenylphosphine)iminium, and Y = 2,4-dinitrophenoxy), a highly regioregular ring-opening step was observed with a concomitant 96% retention of configuration at the methine carbon center.

A One‐Pot Synthesis of a Triblock Copolymer from Propylene Oxide/Carbon Dioxide and Lactide: Intermediacy of Polyol Initiators

Just add water: The copolymerization of propylene oxide and CO2 catalyzed by a cobalt complex is tolerant to the addition of water as chain-transfer reagent to afford polyols (HO-(PPC)-OH) with narrow molecular weight distributions (see picture; PPC=poly(propylene carbonate); PLA=polylactide). The addition of an organocatalyst to these polyols in the presence of lactides produces well-defined triblock copolymers (PLA-b-PPC-b-PLA).

Role of the co-catalyst in the asymmetric coupling of racemic epoxides with CO2 using multichiral Co(III) complexes: product selectivity and enantioselectivity

The kinetic resolution of racemic terminal epoxides with CO2 as reagent via enantioselective coupling represents an attractive method for affording enantiopure epoxides and optically active organic carbonates. A multichiral cobalt(III) complex in conjunction with an ammonium salt is an efficient catalyst system for the asymmetric coupling reaction of CO2 and racemic epoxides, and up to 97.1% ee for cyclic carbonate product and the highest krel (kinetic resolution coefficient) to date of 75.8 was obtained. The variation of nucleophilic co-catalyst and its relative loading dramatically changes the product selectivity and enantioselectivity. Both the anion and cation of ammonium salts have significant effects on the catalytic kinetic resolution process. An ammonium salt consisting of an anion with poor leaving ability and a bulky cation benefits for improving the enantioselectivity. The excess co-catalyst loading favors selective production of cyclic carbonate via the intramolecular cyclic elimination of the formed linear carbonate. A higher krel was observed in the excess co-catalyst loading, in comparison with one equivalent co-catalyst loading, predominantly resulting in polymer formation at the same temperature. It was also found that the excess co-catalyst loading led to significant increases in the regioselective ring-opening at the methylene carbon of various terminal epoxides, including styrene oxide with an electron-withdrawing group. The present study also offers a detailed mechanistic explanation of the role of the nucleophilic co-catalyst in the asymmetric coupling of racemic epoxides with CO2 using multichiral Co(III) complexes.

STEREOREGULAR POLY（CYCLOHEXENE CARBONATE）S： UNIQUE CRYSTALLIZATION BEHAVIOR

An example of crystalline CO2-based polymer from the asymmetric alternating copolymerization of CO2 and cyclohexene oxide is reported. Isotacticity of poly(cyclohexene carbonate) (PCHC) has the critical influence on the crystallinity, and only copolymers with a isotacticity of more than 90% are crystallizable. The stereoregular PCHC is a typical semi-crystalline thermoplastic, and possesses a high melting point (Tm) of 215–230°C and a decomposition temperature of ca. 310°C. The spherulitic morphology of (R)-PCHC grows in a clockwise spiral from a center, and that of (S)-PCHC is a counterclockwise spiral, while the stereocomplex of (S)-PCHC/(R)-PCHC (1/1 mass ratio) presents lath-like dendritic crystal. The novel crystalline CO2-based polycarbonate represents a rare example of optically active polymers with unique crystallization behavior. Our findings reflect the critical influence of stereoregularity on the crystallization for this kind of polymeric materials, and may lead to developments of thermal-resistance CO2 copolymers for application in engineering thermoplastics.

Directed Self-Assembly of Polystyrene-b-poly(propylene carbonate) on Chemical Patterns via Thermal Annealing for Next-Generation Lithography.

Directed self-assembly (DSA) of block copolymers (BCPs) combines advantages of conventional photolithography and polymeric materials and shows competence in semiconductors and data storage applications. Driven by the more integrated, much smaller and higher performance of the electronics, however, the industry standard polystyrene-block-poly(methyl methacrylate) (PS-b-PMMA) in DSA strategy cannot meet the rapid development of lithography technology because its intrinsic limited Flory-Huggins interaction parameter (χ). Despite hundreds of block copolymers have been developed, these BCPs systems are usually subject to a trade-off between high χ and thermal treatment, resulting in incompatibility with the current nanomanufacturing fab processes. Here we discover that polystyrene-b-poly(propylene carbonate) (PS-b-PPC) is well qualified to fill key positions on DSA strategy for the next-generation lithography. The estimated χ-value for PS-b-PPC is 0.079, that is, two times greater than PS-b-PMMA (χ = 0.029 at 150 °C), while processing the ability to form perpendicular sub-10 nm morphologies (cylinder and lamellae) via the industry preferred thermal-treatment. DSA of lamellae forming PS-b-PPC on chemoepitaxial density multiplication demonstrates successful sub-10 nm long-range order features on large-area patterning for nanofabrication. Pattern transfer to the silicon substrate through industrial sequential infiltration synthesis is also implemented successfully. Compared with the previously reported methods to orientation control BCPs with high χ-value (including solvent annealing, neutral top-coats, and chemical modification), the easy preparation, high χ value, and etch selectivity while enduring thermal treatment demonstrates PS-b-PPC as a rare and valuable candidate for advancing the field of nanolithography.