Hari Prasad Neopane

Numerical and experimental study of the leakage flow in guide vanes with different hydrofoils

Abstract Clearance gaps between guide vanes and cover plates of Francis turbines tend to increase in size due to simultaneous effect of secondary flow and erosion in sediment affected hydropower plants. The pressure difference between the two sides of the guide vane induces leakage flow through the gap. This flow enters into the suction side with high acceleration, disturbing the primary flow and causing more erosion and losses in downstream turbine components. A cascade rig containing a single guide vane passage has been built to study the effect of the clearance gap using pressure sensors and PIV (Particle Image Velocimetry) technique. This study focuses on developing a numerical model of the test rig, validating the results with experiments and investigating the behavior of leakage flow numerically. It was observed from both CFD and experiment that the leakage flow forms a passage vortex, which shifts away from the wall while travelling downstream. The streamlines contributing to the formation of this vortex have been discussed. Furthermore, the reference guide vane with symmetrical hydrofoil has been compared with four cambered profiles, in terms of the guide vane loading and the consequent effect on the leakage flow. A dimensionless term called Leakage Flow Factor ( L ff ) has been introduced to compare the performances of hydrofoils. It is shown that the leakage flow and its effect on increasing losses and erosion can be minimized by changing the pressure distribution over the guide vane.

Grid connection of micro hydropower, Mini Grid initiatives and rural electrification policy in Nepal

This paper review different policies of on-grid and off-grid rural electrification in Nepal which are imposed by two different organizations, namely, Nepal Electricity Authority and Alternative Energy Promotion Centre. Also, the paper identifies different issues in rural electrification in changing context and different initiatives taken so far on connection of micro hydropower and mini grid development. The study reveals that grid connection and mini grid initiatives are not internalized and owned by the policy and institutional mechanism. Policy and institutional mechanisms need to be revised and restructured so as to adopt mentioned initiatives and to introduce synergy effects which are not often realized because of parallel policy and institutional mechanism. The policy and institutional mechanisms should develop suitable financing/investment mechanism not only based on subsidy but also on the principle of private sector involvement, business operation modality especially trading mechanism, technology transfer and capacity building, and institutional structure of mini grid based on decentralization and liberalization which could encourage competition in the sector as whole. Such policy provision and institutional mechanism make the flow of financial resource from urban to rural and also retain the human capital in the local level.

Numerical investigation of the flow phenomena around a low specific speed Francis turbine's guide vane cascade

Guide vanes of Francis turbines convey a significant influence on the flow field at the inlet of the runner. This influence is in the form of pressure pulsation, caused due to rotor-stator-interaction. A guide vane cascade containing a single blade passage was developed to predict the flow field experimentally. Firstly, this paper investigates flow phenomena around the guide vane cascade through computational techniques. A numerical model is prepared with three different turbulence models. The velocity distribution obtained from these models are compared with experimental results at two circumferential midspan locations. Secondly, the influence of increasing the clearance gap on the flow is studied. Such gaps are expected to increase when the flow containing eroding particles passes through the turbine. This paper also shows that the pressure difference between the pressure and the suction side of guide vane influences the leakage flow through the gap. Hence, reduction of the pressure gradient will reduce leakages through clearance gaps, hereby condensing the subsequent effect of pressure pulsations and erosion. This study also shows that the effect of the gap is prominent in the near wall regions which are close to the gap, whereas it dissipates gradually towards the midspan.

Implementation of Computer Aided Engineering for Francis TurbineDevelopment in Nepal

The expansion of the existing industries involved in the production of components of hydropower to the Francis turbine manufacturer up to 5 MW unit size has been recognized as one of the most promising business models in Nepal. Given the current fact that the development of Francis turbines with the manufacturers of Nepal has not been done yet, due to lack of designing expertise and limitations in the available technology, this paper presents the use of different available manufacturing technologies, which is suitable in the Nepalese hydropower market. This is an experience based paper, in which the advanced manufacturing process implementing Computer Aided Simulation (CAS), Computer Aided Design (CAD), and Computer Aided Manufacturing (CAM) is introduced for turbine manufacturing. Moreover, CAD from Solidworks, 3D printing from Rapid Prototyping Machine (RPM), and manufacturing of three designs by three different methods, dye casting, lost wax casting, and forging in a local workshop, have been described. The outcome of this work is the identification of suitable Francis turbine development methodologies in context of Nepal, incorporating industrial revolution through research based products.

Selection of Optimal Number of Francis Runner Blades for a Sediment Laden Micro Hydropower Plant in Nepal

The present study is conducted to identify a better design and optimal number of Francis runner blades for sediment laden high head micro hydropower site, Tara Khola in the Baglung district of Nepa ...

Numerical investigation of the effect of leakage flow through erosion-induced clearance gaps of guide vanes on the performance of Francis turbines

ABSTRACT Abrasive wear in the clearance gap of guide vanes (GVs) increases the gap size, which deteriorates the flow and causes loss of efficiency. This paper investigates the performance of a Francis turbine including erosion-induced clearance gaps on the GVs. The effect of the gap on the performance of the turbine is studied numerically, by using the GV and runner blade passages. The results are compared with an experiment conducted in a single GV rig, developed for the same model. Simulations are performed for GVs with NACA0012, NACA2412 and NACA4412 profiles with each at 11 operating conditions. It is found that the clearance gap induces a leakage flow due to the pressure difference between adjacent sides. The leakage flow mixes with the main flow, forming a vortex filament, which is driven inside the runner. By using an example of a power plant in Nepal affected by sediment erosion, it is found that these vortices containing sediment particles erode the inlet of the runner blade towards hub and shroud. Comparison between the three NACA profiles shows that NACA0012, which is the current shape of GV in the plant, causes a maximum loss due to the leakage flow. The asymmetrical profiles contrarily are found to increase the efficiency of the turbine at all operating conditions. Such profiles are also inferred to have the minimum influence of erosion and pressure pulsations problems at runner inlet. In short, this paper gives an overview of the potential effect of the eroded GV on the turbine’s performance and compares different GV profiles to minimize such effects.

Computational Design of Bifurcation: A Case Study of Darundi Khola Hydropower Project

Bifurcation refers to wye division of penstock to divide the flow symmetrically or unsymmetrically into two units of turbine for maintaining economical, technical and geological substrates. Particularly, water shows irrelevant behavior when there is a sudden change in flow direction, which results into the transition of the static and dynamic behavior of the flow. Hence, special care and design considerations are required both hydraulically and structurally. The transition induced losses and extra stresses are major features to be examined. The research on design and analysis of bifurcation is one of the oldest topics related to R&D of hydro-mechanical components for hydropower plants. As far as the earlier approaches are concerned, the hydraulic designs were performed based on graphical data sheet, head loss considerations and the mechanical analysis through simplified beam approach. In this paper, the multi prospect approach for design of Bifurcation, incorporating the modern day’s tools and technology is identified. The hydraulic design of bifurcation is a major function of dynamic characteristics of the flow, which is performed with CFD analysis for minimum losses and better hydraulic performances. Additionally, for the mechanical design, a simplified conventional design method as pre-estimation and Finite Element Method for a relevant result projections were used.

Strategic rehabilitation of the earthquake affected microhydropower plants in Nepal

Most people in the rural areas of Nepal rely on Micro-hydro Power Plants (MHPs) for their energy sources. With around four decade experiences in design and development of MHPs, Nepalese techno-entr ...

Comparative study of sediment erosion on alternative designs of Francis runner blade

The aim of this study was comparative analysis of sediment-induced erosion on optimized design and traditional design of Francis runner blade. The analysis was conducted through laboratory experiments in a test rig called Rotating Disc Apparatus. The results showed that the extent of erosion was significantly less in the optimized design when compared based on the material loss. It was observed that the optimized design could reduce sediment erosion by about 14.4% if it was used in place of the reference design for entire duration of the experiment. Based on the observations and results obtained, it has been concluded that the optimization of hydraulic design of blade profile of Francis runner can significantly reduce the effect of sediment-induced erosion.