Heather Marshall

Construction status of the Daniel K. Inouye Solar Telescope

We provide an update on the construction status of the Daniel K. Inouye Solar Telescope. This 4-m diameter facility is designed to enable detection and spatial/temporal resolution of the predicted, fundamental astrophysical processes driving solar magnetism at their intrinsic scales throughout the solar atmosphere. These data will drive key research on solar magnetism and its influence on solar winds, flares, coronal mass ejections and solar irradiance variability. The facility is developed to support a broad wavelength range (0.35 to 28 microns) and will employ state-of-the-art adaptive optics systems to provide diffraction limited imaging, resolving features approximately 20 km on the Sun. At the start of operations, there will be five instruments initially deployed: Visible Broadband Imager (VBI; National Solar Observatory), Visible SpectroPolarimeter (ViSP; NCAR High Altitude Observatory), Visible Tunable Filter (VTF (a Fabry-Perot tunable spectropolarimeter); Kiepenheuer Institute for Solarphysics), Diffraction Limited NIR Spectropolarimeter (DL-NIRSP; University of Hawaii, Institute for Astronomy) and the Cryogenic NIR Spectropolarimeter (Cryo-NIRSP; University of Hawaii, Institute for Astronomy). As of mid-2016, the project construction is in its 4th year of site construction and 7th year overall. Major milestones in the off-site development include the conclusion of the polishing of the M1 mirror by University of Arizona, College of Optical Sciences, the delivery of the Top End Optical Assembly (L3), the acceptance of the Deformable Mirror System (Xinetics); all optical systems have been contracted and are either accepted or in fabrication. The Enclosure and Telescope Mount Assembly passed through their factory acceptance in 2014 and 2015, respectively. The enclosure site construction is currently concluding while the Telescope Mount Assembly site erection is underway. The facility buildings (Utility and Support and Operations) have been completed with ongoing work on the thermal systems to support the challenging imaging requirements needed for the solar research. Finally, we present the construction phase performance (schedule, budget) with projections for the start of early operations.

Discovery Channel Telescope: progress and status

The Discovery Channel Telescope (DCT) is a 4.2-m telescope being built at a new site near Happy Jack, in northern Arizona. The DCT features a 2-degree-diameter field of view at prime focus and a Ritchey-Chretien (RC) configuration with Cassegrain and Nasmyth focus capability for optical/IR imaging and spectroscopy. Formal groundbreaking at the Happy Jack site for the DCT occurred on 12 July 2005, with construction of major facility elements underway.

Design and construction of the Discovery Channel Telescope enclosure

The Discovery Channel Telescope (DCT) is a project of Lowell Observatory, undertaken with support from Discovery Communications, Inc., to design and construct a 4-meter class telescope and support facility on a site approximately 40 miles southeast of Flagstaff, Arizona. The Discovery Channel Telescope Enclosure was completed in November, 2009. The DCT Enclosure is an octagonal steel structure with insulated composite panel skin. The structure rotates on sixteen compliant bogie assemblies attached to the stationary facility. The shutter is composed of two independently actuated, bi-parting structures that provide a viewing aperture. To improve seeing, the skin is covered with adhesive aluminum foil tape and the enclosed observing area is passively ventilated via rollup doors. The observing area can also be actively ventilated using a downdraft fan, and there are provisions for upgrades to active air conditioning. The enclosure also includes operational equipment such as a bridge crane, personnel lift, and access platforms. This paper discusses some of the design trades as well as the construction challenges and lessons learned by the DCT Project, its designer M3 Engineering and Technology Corporation (M3), and its general contractor, Building and Engineering Contractors, Southwest (BEC Southwest).

The Discovery Channel Telescope optical coating system

The Discovery Channel Telescope (DCT) is a project of Lowell Observatory, undertaken with support from Discovery Communications, Inc., to design and construct a 4-meter class telescope and support facility on a site approximately 40 miles southeast of Flagstaff, AZ. Lowell Observatory contracted with Dynavac of Hingham, MA to design and build an optical coating system for the DCT optics. The DCT Optical Coating System includes a mechanical roughing pump, two high-vacuum cryogenic pumps, a Meissner trap, evaporative filament aluminum deposition system, LabView software and PLC-based control system, and all ancillary support equipment. The system was installed at the site and acceptance testing was completed in October 2009. The Optical Coating System achieved near perfect reflectivity performance, thickness uniformity of 1000 angstroms ±10%, and adhesion conforming to MIL-F-48616, Section 4.6.8.1. This paper discusses the design and analysis of the coating system, the process of transportation and assembly as well as testing results.

Construction update of the Daniel K. Inouye Solar Telescope project

Construction of the Daniel K. Inouye Solar Telescope (DKIST) is well underway on the Haleakalā summit on the Hawaiian island of Maui. Featuring a 4-m aperture and an off-axis Gregorian configuration, the DKIST will be the world’s largest solar telescope. It is designed to make high-precision measurements of fundamental astrophysical processes and produce large amounts of spectropolarimetric and imaging data. These data will support research on solar magnetism and its influence on solar wind, flares, coronal mass ejections, and solar irradiance variability. Because of its large aperture, the DKIST will be able to sense the corona’s magnetic field—a goal that has previously eluded scientists—enabling observations that will provide answers about the heating of stellar coronae and the origins of space weather and exo-weather. The telescope will cover a broad wavelength range (0.35 to 28 microns) and operate as a coronagraph at infrared (IR) wavelengths. Achieving the diffraction limit of the 4-m aperture, even at visible wavelengths, is paramount to these science goals. The DKIST’s state-of-the-art adaptive optics systems will provide diffraction-limited imaging, resolving features that are approximately 20 km in size on the Sun. At the start of operations, five instruments will be deployed: a visible broadband imager (VTF), a visible spectropolarimeter (ViSP), a visible tunable filter (VTF), a diffraction-limited near-IR spectropolarimeter (DLNIRSP), and a cryogenic near-IR spectropolarimeter (cryo-NIRSP). At the end of 2017, the project finished its fifth year of construction and eighth year overall. Major milestones included delivery of the commissioning blank, the completed primary mirror (M1), and its cell. Commissioning and testing of the coudé rotator is complete and the installation of the coudé cleanroom is underway; likewise, commissioning of the telescope mount assembly (TMA) has also begun. Various other systems and equipment are also being installed and tested. Finally, the observatory integration, testing, and commissioning (IT&C) activities have begun, including the first coating of the M1 commissioning blank and its integration within its cell assembly. Science mirror coating and initial on-sky activities are both anticipated in 2018.

DKIST enclosure modeling and verification during factory assembly and testing

The Daniel K. Inouye Solar Telescope (DKIST, formerly the Advanced Technology Solar Telescope, ATST) is unique as, apart from protecting the telescope and its instrumentation from the weather, it holds the entrance aperture stop and is required to position it with millimeter-level accuracy. The compliance of the Enclosure design with the requirements, as of Final Design Review in January 2012, was supported by mathematical models and other analyses which included structural and mechanical analyses (FEA), control models, ventilation analysis (CFD), thermal models, reliability analysis, etc. During the Enclosure Factory Assembly and Testing the compliance with the requirements has been verified using the real hardware and the models created during the design phase have been revisited. The tests performed during shutter mechanism subsystem (crawler test stand) functional and endurance testing (completed summer 2013) and two comprehensive system-level factory acceptance testing campaigns (FAT#1 in December 2013 and FAT#2 in March 2014) included functional and performance tests on all mechanisms, off-normal mode tests, mechanism wobble tests, creation of the Enclosure pointing map, control system tests, and vibration tests. The comparison of the assumptions used during the design phase with the properties measured during the test campaign provides an interesting reference for future projects.

DKIST enclosure fabrication factory assembly and testing

After successfully finishing the design of the Advanced Technology Solar Telescope (ATST) Enclosure early in 2012, AEC IDOM, in close collaboration with the ATST Project Office, has successfully fabricated the enclosure’s main components (structure, mechanisms, controls, and cladding), assembled them in the factory, and performed the factory acceptance tests. The factory assembly and testing of the enclosure has allowed the team to verify the correct integration and performance of structures, mechanisms, and controls. Furthermore, the assembly and verification procedures to be used for the enclosure re-assembly at the Haleakala High Altitude Observatory Site have been tested and refined in order to reduce risk during the enclosure site construction, an overall project critical path activity. The Advanced Technology Solar Telescope (ATST), recently renamed as the Daniel K. Inouye Solar Telescope (DKIST) will be the largest solar telescope in the world, with unprecedented abilities to view details of the sun. Using adaptive optics technology, DKIST will be able to provide the sharpest views ever taken of the solar surface, which will allow scientists to learn even more about the Sun and solar-terrestrial interactions. The DKIST Enclosure is unique in that it positions the optical system’s first aperture stop and tracks the sun’s motion with millimeter-level accuracy, protecting observatory components from excess insolation. Its azimuth and altitude systems are driven by mechanisms especially designed to perform smooth operations at tracking speeds.

Transitioning from conceptual design to construction performance specification

On successful completion of a conceptual design review by a funding agency or customer, there is a transition phase before construction contracts can be placed. The nature of this transition phase depends on the Projects approach to construction and the particular subsystem being considered. There are generically two approaches; project retention of design authority and issuance of build to print contracts, or issuance of subsystem performance specifications with controlled interfaces. This paper relates to the latter where a proof of concept (conceptual or reference design) is translated into performance based sub-system specifications for competitive tender. This translation is not a straightforward process and there are a number of different issues to consider in the process. This paper deals with primarily the Telescope mount and Enclosure subsystems. The main subjects considered in this paper are: • Typical status of design at Conceptual Design Review compared with the desired status of Specifications and Interface Control Documents at Request for Quotation. • Options for capture and tracking of system requirements flow down from science / operating requirements and sub-system requirements, and functional requirements derived from reference design. • Requirements that may come specifically from the contracting approach. • Methods for effective use of reference design work without compromising a performance based specification. • Management of project teams expectation relating to design. • Effects on cost estimates from reference design to actual. This paper is based on experience and lessons learned through this process on both the VISTA and the ATST projects.