Henrik Ullsten

Lignin-containing coatings for packaging materials

Abstract The mechanical properties and chemical stability in water of self-supporting films made from aqueous solutions of starch and lignin, and the barrier properties of paperboard coated with solutions of these polymers have been studied. The dissolution of starch from the starch-lignin films in contact with the model liquids was decreased significantly when lignin was added to the starch films. The addition of ammonium zirconium carbonate (AZC) to the formulations as a crosslinking agent substantially increased the storage modulus of the starch-lignin films, which indicated that crosslinking had occurred. The addition of AZC to the formulations also led to a decrease in dissolution of both starch and lignin from the starch-lignin films in contact with model liquids. The effect of AZC on the water stability of the films was greater when the pH of the starch-lignin-AZC solution was adjusted with ammonia rather than NaOH. The addition of NH4Cl solution as a presumed catalyst to the recipe when the pH adjustment was performed with NaOH did not improve the effect of AZC on the water stability of the films. The water vapour transmission rate of the coated paperboard decreased slightly when AZC was added to the coating formulation.

Crack analysis of barrier coatings based on starch and starch-PVOH with and without plasticizer

Abstract Barrier coatings based on starch and starch-PVOH plasticized with glycerol and without plasticizer were applied to two different paperboard substrates, a triple coated board and duplex board, in order to investigate the tendency for cracks to develop in the barrier coating layers during creasing and folding. Tensile properties of films based on the starch and starch-PVOH blend were determined to investigate the relationship between the flexibility of the films and the cracking in the barrier coating layers. Furthermore, the oxygen transmission rate through the barrier-coated paperboard was measured before and after creasing and folding. The oxygen transmission rate through the barrier-coated samples was over the measurable range i. e. OTR > 10000 cm 3 / m 2 day\text{OTR}>10000\hspace{0.1667em}{\text{cm}}^{3}/{\text{m}}^{2}\hspace{0.1667em}\text{day} after creasing and folding, which indicated failure in the barrier coating layers. Optical microscopy revealed small cracks in the barrier coating layers, probably related to an increase in flexibility of the barrier coating layers. It was observed in scanning electron micrographs that cracks in the barrier coating layers seemed to follow the fibers when the barrier coating was applied on the rear side of the duplex board. Scanning electron micrographs and surface profiler images revealed that cracks in the barrier coating layers might have originated from the mineral coating layer when the starch and starch/PVOH coating layers were applied on the mineral-coated side of the triple coated board. An increase in the thickness of the barrier coating layer did not seem to increase the resistance to failure.

Structural, microrheological and kinetic properties of a ternary Silica-Pluronic F127-Starch thermosensitive system

HYPOTHESIS The sol-gel transition in aqueous suspensions consisting of silica particles and thermosensitive polymer is controlled by inter-particle forces and solution properties of the polymer. Addition of a second non-thermosensitive polymer may affect the transition. The purpose of this work was to characterize the kinetics of the sol-gel transition and to understand the effects of a second non-thermosensitive polymer on the microstructure, using a combination of classical rheology and microrheology. EXPERIMENTS Classical rotational rheology as well as two microrheology methods, Multiple Particle Tracking (MPT) and Diffusing Wave Spectroscopy (DWS), were used to investigate the sol-gel transition of a ternary silica-Pluronic F127-starch thermosensitive system. FINDINGS Classical rheometry and DWS indicated sol-gel transition temperature ∼25 °C at 1 wt% Pluronic, independently of the concentration of the other components. DWS showed a fast gelation process, less than two minutes for all samples, beside a second slow kinetic process. In the gel state, MPT indicated micro-structural and micro-viscoelastic differences compared to rotational rheology. This was explained by formation of an elastic matrix of silica and polymers in combination with assembly of silica particles in large macroporous agglomerates. Presence of starch led to breakdown of the macroporous network, leaving the homogeneous elastic network left.