Hermes S. Costa

Preparation of hybrid biomaterials for bone tissue engineering

Tissue engineering has evolved from the use of biomaterials for bone substitution that fulfill the clinical demands of biocompatibility, biodegradability, non-immunogeneity, structural strength and porosity. Porous scaffolds have been developed in many forms and materials, but few reached the need of adequate physical, biological and mechanical properties. In the present paper we report the preparation of hybrid porous polyvinyl alcohol (PVA)/bioactive glass through the sol-gel route, using partially and fully hydrolyzed polyvinyl alcohol, and perform structural characterization. Hybrids containing PVA and bioactive glass with composition 58SiO2-33CaO-9P2O5 were synthesized by foaming a mixture of polymer solution and bioactive glass sol-gel precursor solution. Sol-gel solution was prepared from mixing tetraethoxysilane (TEOS), triethylphosphate (TEP), and calcium chloride as chemical precursors. The hybrid composites obtained after aging and drying at low temperature were chemically and morphologically characterized through infrared spectroscopy and scanning electron microscopy. The degree of hydrolysis of PVA, concentration of PVA solution and different PVA-bioglass composition ratios affect the synthesis procedure. Synthesis parameters must be very well combined in order to allow foaming and gelation. The hybrid scaffolds obtained exhibited macroporous structure with pore size varying from 50 to 600 µm.

Engineered hybrid scaffolds of poly(vinyl alcohol)/bioactive glass for potential bone engineering applications: synthesis, characterization, cytocompatibility, and degradation

The synthesis, characterization, preliminary cytocompatibility, and degradation behavior of the hybrids based on 70% Poly(vinyl alcohol) and 30% bioactive glass (58SiO2-33CaO-9P2O5, BaG) with macroporous tridimensional structure is reported for the first time. The effect of glutaraldehyde covalent crosslinker in the organic-inorganic nanostructures produced and, as a consequence, tailoring the hybrids properties was investigated. The PVA/BaG hybrids scaffolds are characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), X-ray diffraction (XRD), and X-ray Microcomputed tomography analysis (µCT). Cytotoxicity assessment is performed by the MTT method with VERO cell culture. Additionally, the hybrid in vitro degradation assay is conducted by measuring the mass loss by soaking in deionized water at 37°C for up to 21 days. The results have clearly shown that it is possible to modify the PVA/BaG hybrids properties and degradation behavior by engineering the structure using different concentrations of the chemical crosslinker. Moreover, these hybrid crosslinked nanostructures have presented 3D hierarchical pore size architecture varying within 10-450 µm and a suitable cytocompatibility for potential use in bone tissue engineering applications.

Characterization of calcium phosphate coating and zinc incorporation on the porous alumina scaffolds

Bone ingrowth requires materials with the existence of open and interconnected pores with diameters larger than 150 µm for proper circulation of nutrients. Such materials must possess enough mechanical strength to avoid failure whilst offering a bioactive surface for bone regeneration. We have developed porous ceramic alumina scaffold with compressive strength that achieves 3.3 MPa by replication method by using the network structure of cellular polymer foam. However, the biocompatibility of ceramics based on Al2O3 requires further improvement so that it could have strong bonding to natural bone tissue. To address this problem of the interface between alumina and bone, we have developed a novel calcium phosphate with Zn2+ (CaP-Zn) coating onto porous alumina ceramic scaffold by impregnating with calcium phosphate/poly(vinyl alcohol) slurry. The tri-dimensional alumina scaffold coated with CaP-Zn was extensively characterized by SEM, EDS and FTIR.

Tailoring Mechanical Behavior of PVA-Bioactive Glass Hybrid Foams

Porous scaffolds have been developed in many forms and materials, but few have reached the combination of adequate physical, biological and mechanical properties. In previous works hybrid foams bioactive glass polyvinyl alcohol (PVA) were prepared by the sol-gel process for application as scaffold for bone tissue engineering. We observed that synthesis parameters such as PVA hydrolysis grade, PVA solution concentration, and PVA content in the hybrids affected both synthesis results and structural characteristics of the obtained foams. A marked change in foaming behavior occurs for PVA contents around 60%. In this work we analyze the effect of different compositions and synthesis parameters on the mechanical behavior of PVA-bioative glass foams. The compression tests showed that an increase of PVA fraction changes the mechanical behavior due to different mechanisms leading to cell collapse. For hybrids with lower PVA contents (20 to 30%) the cell collapse is due to brittle crushing. For intermediate polymer content (40-60%) the contribution of plastic yielding in the plateau region increases and it becomes the predominant mechanism of cell collapse for samples with higher polymer content (70-80%).

Hybrid Matrix Grafts to Favor Tissue Regeneration in Rabbit Femur Bone Lesions

At present, typical approaches employed to repair fractures and other bone lesions tend to use matrix grafts to promote tissue regeneration. These grafts act as templates, which promote cellular adhesion, growth and proliferation, osteoconduction, and even osteoinduction, which commonly results in de novo osteogenesis. The present work aimed to study the bone-repairing ability of hybrid matrixes (HM) prepared with polyvinyl alcohol (PVA) and bioactive glass in an experimental rabbit model. The HM were prepared by combining 30% bioactive glass (nominal composition of 58% SiO2 -33 % CaO - 9% P2O5) and 70% PVA. New Zealand rabbits were randomly divided into the control group (C group) and two groups with bone lesions, in which one received a matrix implant HM (Implant group), while the other did not (no Implant group). Clinical monitoring showed no altered parameters from either the Implant or the no Implant groups as compared to the control group, for the variables of diet grades, day and night temperatures and hemograms. In the Implant group, radiologic and tomographic studies showed implanted areas with clean edges in femoral non-articular direction, and radio-dense images that suggest incipient integration. Minimum signs of phlogosis could be observed, whereas no signs of rejection at this imaging level could be identified. Histological analysis showed evidence of osteo-integration, with the formation of a trabecular bone within the implant. Together, these results show that implants of hybrid matrixes of bioactive glass are capable of promoting bone regeneration.

Hybrid Bioactive Glass-Polyvinyl Alcohol Prepared by Sol-Gel

Bioactive glasses are materials that have been used for the repair and reconstruction of diseased bone tissues, as they exhibit direct bonding with human bone tissues. However, bioactive glasses have low mechanical properties compared to cortical and cancellous bone. On the other hand, composite materials of biodegradable polymers with inorganic bioactive glasses are of particular interest to engineered scaffolds because they often show an excellent balance between strength and toughness and usually improved characteristics compared to their individual components. Composite bioactive glass-polyvinyl alcohol foams for use as scaffolds in tissue engineering were previously developed using the sol-gel route. The goal of this work was the synthesis of composite foams modified with higher amounts of PVA. Samples were characterized by morphological and chemical analysis. The mechanical behavior of the obtained materials was also investigated. The degree of hydrolysis of PVA, concentration of PVA solution and different PVA-bioactive glass composition ratios affect the synthesis procedure. Foams with up to 80 wt% polymer content were obtained. The hybrid scaffolds obtained exhibited macroporous structure with pore size varying from 50 to 600 µm and improved mechanical properties.