Holger Moench

UHP lamp systems for projection applications

Projection systems have found widespread use in conference rooms and other professional applications during the last decade and are now entering the home TV market at a considerable pace. Projectors as small as about one litre are able to deliver several thousand screen lumens and are, with a system efficacy of over 10 lm W −1 , the most efficient display systems realized today. Short arc lamps are a key component for projection systems of the highest efficiency for small-size projection displays. The introduction of the ultra high performance (UHP) lamp system by Philips in 1995 can be identified as one of the key enablers of the commercial success of projection systems. The UHP lamp concept features outstanding arc luminance, a well suited spectrum, long life and excellent lumen maintenance. For the first time it combines a very high pressure mercury discharge lamp with extremely short and stable arc gap with a regenerative chemical cycle keeping the discharge walls free from blackening, leading to lifetimes of over 10 000 h. Since the introduction of the UHP lamp system, many important new technology improvements have been realized: burner designs for higher lamp power, advanced ignition systems, miniaturized electronic drivers and innovative reflector concepts. These achievements enabled the impressive increase of projector light output, a remarkable reduction in projector size and even higher optical efficiency in projection systems during the last years. In this paper the concept of the UHP lamp system is described, followed by a discussion of the technological evolution the UHP lamp has undergone so far. Last, but not least, the important improvements of the UHP lamp system including the electronic driver and the reflector are discussed. (Some figures in this article are in colour only in the electronic version)

Blue diode pumped solid-state lasers for digital projection

Lasers present many advantages over currently used light sources for projection applications. Compact as well as efficient displays can be realized with RGB laser systems. The extreme brightness and collimation of lasers enable very efficient light collection. For portable, battery-powered microprojectors or even integrated devices, where the efficiency becomes even more critical, 50 mW per color is enough for a luminous flux on the projection screen of 20 lm. While blue and red diode lasers in this power range are becoming widely available, the bottleneck for this application is still the lack of integrated green laser sources. We present here a blue-diode pumped Pr3+-doped LiYF laser emitting at 523 nm. By optimizing on many aspects of the crystal and resonator, we increased the laser output power up to 169.4 mW, which corresponds to a total power conversion efficiency of 7%. Moreover, lasing in red can be obtained with the same crystal with similar or even better output powers. This makes the Pr:YLF laser an ideal candidate for an RGB projection source together with blue InGaN diodes.

Electrically Pumped Vertical External Cavity Surface Emitting Lasers Suitable for Passive Modelocking

Modelocked optically pumped vertical external cavity surface emitting lasers (VECSELs) have generated up to 6.4-W average power, which is higher than for any other semiconductor lasers. Electrical pumping of modelocked VECSELs is the next step toward a higher level of integration. With continuous wave (cw) electrically pumped (EP) VECSELs, an average output power of 900 mW has been demonstrated from the undisclosed proprietary novalux extended cavity surface emitting laser (NECSEL) design. In contrast, modelocked NECSELs have only been demonstrated at 40 mW. Recently, we presented a numerical study of EP-VECSELs suitable for modelocked operation; here, we demonstrate the first realization of this design. Power scaling is achieved with a lateral mode size increase. The competing electrical and optical requirements are, on the electrical side, low ohmic resistance, and on the optical side, low optical losses and low dispersion. Additionally, the device needs to operate in a fundamental mode for stable modelocking. We have fabricated and characterized 60 EP-VECSELs with varying dimensions and compared their lasing performance with our numerical simulations. The tradeoff between good beam quality and output power is discussed with an outlook to the modelocking of these EP-VECSELs. Initial EP-VECSEL devices have generated >;100 mW of cw output power.

52.1: Invited Paper: New Developments in Projection Light Sources—Shorter Arcs and Miniaturisation

New developments of UHP lamps with higher power and shorter arcs (even below 1mm) fulfill the optical demands of future projectors and novel displays. In addition a new technology is presented which leads to a reduction of the lamp ignition voltage from 20kV to 5kV. This enables a further step in system size reduction.

Solid‐state lasers for projection

— The unique advantage of projection displays is the ability to produce large images from small devices. The use of lasers as the projection light source will mean a further step in terms of compactness as well as efficiency for projection systems. However, the advent of laser projection is currently still limited by the availability of low-cost green lasers. Blue-diode-pumped solid-state lasers are one promising way to realize green as well as red lasers that are specifically suited for projection applications. An efficient solid-state laser that is based on Pr3+:YLF as the laser material, pumped by a blue-laser diode and emitting at 523 nm, is presented here. The laser reaches power-conversion efficiencies of more than 7% and output powers of up to 378 mW at green wavelengths. By making only minor modifications to the laser resonator, a red laser emitting at 640 nm can be realized within the same setup. An output power of 166 mW at a power-conversion efficiency of 6.9% is demonstrated in the red. By combining a red- and a green-emitting blue-diode-pumped solid-state laser with another blue diode, an integrated RGB projection light source can be realized that is based on a single-diode technology.

New Markets and New Light-Sources for Projection

Projection systems have the unique advantage that they can produce large images from compact devices. The specialized UHP and Ujoy lamps enabled a tremendous progress towards compact and highly efficient systems. Beyond the existing markets of rear and professional front projection new applications are possible addressing personal projection and micro-projection. These new applications can profit from laser light sources. Today laser technology is still costly and complicated especially for green wavelengths. Several competing approaches for a green laser are reviewed and the basic requirements of a laser source for projection are described.

Modular VCSEL solution for uniform line illumination in the kW range

High power VCSEL arrays can be used as a versatile illumination and heating source. They are widely scalable in power and offer a robust and economic solution for many new applications with moderate brightness requirements. The use of VCSEL arrays for high power laser diode applications enables multiple benefits: Full wafer level production of VCSELs including the combination with micro-optics; assembly technologies allowing large synergy with LED assembly thus profiting from the rapid development in solid state lighting; an outstanding reliability and a modular approach on all levels. A high power VCSEL array module for a very uniform line illumination is described in detail which offers >150W/cm optical output and enables less than 1% non-uniformities per mm along the line. The applied optical principle of near field imaging and massively superposing many thousand VCSELs by arrays of micro-lenses gives perfect control over the intensity distribution and is inherently robust. A specific array of parallelogram shaped VCSELs has been developed in combination with an appropriate micro-lens design and an alignment strategy. The concept uses parallel and serial connection of VCSEL arrays on sub-mounts on water coolers in order to realize a good combination of moderate operating currents and reliability. Lines of any desired length can be built from modules of 1cm length because this optical concept allows large mounting tolerances between individual modules. Therefore the concept is scalable for a wide range of applications. A demonstrator system with an optical output of 3.5kW and a line length of 20cm has been realized.

Higher‐output more‐compact UHP lamp systems

Projection systems have reached convincing performance with several thousand screen lumens created by systems of only a few liters in volume. With more than 10 lm/W they are the most efficient display systems realized today. The tremendous progress achieved up to now relies on the outstanding properties of the UHP lamp. The combination of high brightness with lifetimes extending up to more than 10,000 hours is ideal for projection applications. This paper will summarize some recent technological achievements: the volume of the lamp and driver system has been reduced by a factor of 10, exploiting a reduced ignition voltage as well as new optical concepts for the reflector. The optical performance of short-arc projection lamps can be improved dramatically: a dichroic coating on one half of the UHP burner is applied to focus all light into one hemisphere. This allows for extremely compact reflector systems and an improvement by 20-30% in light collection.

VCSEL arrays with integrated optics

Systems with arrays of VCSELs can realize multi kilowatt output power. The inherent simplicity of VCSELs enables a performance and cost breakthrough in solutions for thermal processing and the pumping of solid state lasers. The use of an array of micro-optics i.e. one micro-lens per VCSEL enables multiple advantages: firstly it can function as a collimating lens in order to realize a brightness of an array which is similar to the brightness of a single VCSEL. Secondly the micro-lens can be part of an imaging system for tailored intensity distributions. Last but not least the microlens with moderate feedback into the VCSEL can help to select laser modes in order to increase brightness and mode stability. Wafer-level integrated micro-optics allow keeping the VCSEL advantage of realizing complete and operational lasers on wafer level including the micro-optics. This paper presents our approach to bond a 3” GaAs wafer with a micro-optics wafer of the same size. The type of glass used for the optics wafer has been selected to match the coefficient of thermal expansion of GaAs and is suitable for hot pressing of the lens structures. An alignment strategy with corresponding markers on both wafers is used to allow the alignment on a standard mask aligner thus realizing many thousand lens adjustments in a single process step. The technology can be combined with VCSEL wafers with thinned substrate as well as with complete substrate removal. The basic technology and illustrative prototype systems are described here.

Gain characterization and passive modelocking of electrically pumped VECSELs

Linear and nonlinear gain characterization of electrically pumped vertical external cavity surface emitting lasers (EP-VECSELs) is presented with spectrally resolved measurements of the gain and with gain saturation measurements of two EP-VECSEL samples with different field enhancement in the quantum-well gain layers. The spectral bandwidth, small-signal gain and saturation fluence of the devices are compared. Using the sample with the larger bandwidth, we have demonstrated the shortest pulses generated from a passively modelocked EP-VECSEL to date. With a low-saturation-fluence SESAM for passive modelocking we have achieved 9.5-ps pulses with 7.6 mW average output power at a repetition rate of 1.4 GHz. With a higher output coupler transmission the pulse duration was increased to 31 ps with an average output power of 13.6 mW. The pulses were chirped mainly due to the group delay dispersion (GDD) introduced by the intermediate DBR, which compensates the optical loss in the structure.