Hongliang Zheng

Role of tensile forces in hot tearing formation of cast Al-Si alloy

Abstract The instrumented applied rod casting apparatus (ARCA) was developed to investigate the effects of tensile forces in the hot tearing formation of cast Al-Si alloys. The obtained data of tensile forces/temperature was used to identify hot tearing initiation and propagation and the fracture surface of samples was also investigated. The result shows that the applied tensile forces have a complex effect on load onset for the hot tearing initiation and propagation. During the casting solidification, the tensile forces are gradually increased with the increase of solid fraction. Under the action of tensile forces, there will appear hot tearing and crack propagation on the surface of the sample. When the tensile forces exceed the inherent strength of alloys, there will be fractures on the sample. As for the A356 alloy, the critical fracture stress is about 0.1 MPa. The hot tearing surface morphology shows that the remaining intergranular bridge and liquid films are thick enough to allow the formation of dendrite-tip bumps on the fracture surface.

A new investigated method on hot tearing behavior in aluminum alloys

A new investigated method based on the applied forces for assessment on hot tearing behavior in aluminum alloys is introduced in the paper. In this method, molten metal is cast in the rod-shaped mold cavity. One side of the casting specimen is hooked by a steel bolt which restrains its free contraction and transfers the tensile forces during solidification. A steel threaded rod connected to a load cell which records the realtime measurement of the tensile forces during every experiment. Thermal history is monitored by k-type thermocouple. The data of the temperature and tensile forces are acquired by a data acquisition system. Through the use of this method, it is possible to estimate the initiation of hot tearing, its propagation and cracking during solidification. It is also obtained the critical tensile stress for hot tearing initiated and fractured. Experiment is conducted with A356 alloys to investigate the accuracy of the apparatus and modify its operating parameter. Accordingly, the tensile forces curves, the temperature curves and the microstructure of the test specimen are obtained. This data provide useful information about hot tearing formation and solidification characteristics, from which their quantitative relations are derived. In this manner, the hot tearing behavior in aluminum alloys can be studied.

Structure of liquid Cu–Sb alloys by ab initio molecular dynamics simulations, high temperature X-ray diffraction, and resistivity

Structure of Cu–Sb melts has been studied by ab initio molecular dynamics simulations, high-temperature X-ray diffraction and resistivity measurements. Over the whole concentration range, heterogeneous coordination numbers are larger than that of homogeneous atoms. This indicates preferential Cu–Sb coordination in Cu–Sb melts. A drop is observed in maximum position of simulated Sb–Sb partial distribution functions around Cu75Sb25, which reveals the rapid increase of Sb–Sb coordination. Around eutectic melts, main peak splitting is observed in both structure factor and simulated total pair distribution functions, which reveals the co-existence of Cu–Sb heterogeneous and Sb–Sb clusters. Abnormal changes in temperature coefficient of resistivity are observed around pure Sb and in compound-forming range, which are well interpreted as reinforcement of Peierls distortion and Cu3Sb compound clusters, respectively. Structural inhomogeneity that results from atomic size effect also has been discussed by analyzing concentration dependence of Warren–Cowley parameters and concentration correlation functions.