Hugo Rodrigue

Locomotion of inchworm-inspired robot made of smart soft composite (SSC)

A soft-bodied robot made of smart soft composite with inchworm-inspired locomotion capable of both two-way linear and turning movement has been proposed, developed, and tested. The robot was divided into three functional parts based on the different functions of the inchworm: the body, the back foot, and the front foot. Shape memory alloy wires were embedded longitudinally in a soft polymer to imitate the longitudinal muscle fibers that control the abdominal contractions of the inchworm during locomotion. Each foot of the robot has three segments with different friction coefficients to implement the anchor and sliding movement. Then, utilizing actuation patterns between the body and feet based on the looping gait, the robot achieves a biomimetic inchworm gait. Experiments were conducted to evaluate the robots locomotive performance for both linear locomotion and turning movement. Results show that the proposed robots stride length was nearly one third of its body length, with a maximum linear speed of 3.6 mm s(-1), a linear locomotion efficiency of 96.4%, a maximum turning capability of 4.3 degrees per stride, and a turning locomotion efficiency of 39.7%.

Deployable Soft Composite Structures

Deployable structure composed of smart materials based actuators can reconcile its inherently conflicting requirements of low mass, good shape adaptability, and high load-bearing capability. This work describes the fabrication of deployable structures using smart soft composite actuators combining a soft matrix with variable stiffness properties and hinge-like movement through a rigid skeleton. The hinge actuator has the advantage of being simple to fabricate, inexpensive, lightweight and simple to actuate. This basic actuator can then be used to form modules capable of different types of deformations, which can then be assembled into deployable structures. The design of deployable structures is based on three principles: design of basic hinge actuators, assembly of modules and assembly of modules into large-scale deployable structures. Various deployable structures such as a segmented triangular mast, a planar structure comprised of single-loop hexagonal modules and a ring structure comprised of single-loop quadrilateral modules were designed and fabricated to verify this approach. Finally, a prototype for a deployable mirror was developed by attaching a foldable reflective membrane to the designed ring structure and its functionality was tested by using it to reflect sunlight onto to a small-scale solar panel.

Fabrication of wrist-like SMA-based actuator by double smart soft composite casting

A new manufacturing method for smart soft composite (SSC) actuators that consists of double casting a SSC actuator to produce an actuator with non-linear shape memory alloy (SMA) wire positioning is proposed. This method is used to manufacture a tube-shaped SSC actuator in which the SMA wires follow the curvature of the tube and is capable of pure-twisting deformations while sustaining a cantilever load. The concept is tested by measuring the maximum twisting angle and a simple control method is proposed to control the twisting angle of the actuator. Then, a soft robotic wrist with a length of 18 cm is built, its load-carrying capability is tested by measuring the cantilever force required for deforming the actuator, and its load-carrying capability during actuation is tested by loading one end with different objects and actuating the actuator. This wrist actuator shows good repeatability, is capable of twisting deformations up to 25° while holding objects weighing 100 g, and can sustain loads above 2 N without undergoing buckling.

35 Hz shape memory alloy actuator with bending-twisting mode

Shape Memory Alloy (SMA) materials are widely used as an actuating source for bending actuators due to their high power density. However, due to the slow actuation speed of SMAs, there are limitations in their range of possible applications. This paper proposes a smart soft composite (SSC) actuator capable of fast bending actuation with large deformations. To increase the actuation speed of SMA actuator, multiple thin SMA wires are used to increase the heat dissipation for faster cooling. The actuation characteristics of the actuator at different frequencies are measured with different actuator lengths and results show that resonance can be used to realize large deformations up to 35 Hz. The actuation characteristics of the actuator can be modified by changing the design of the layered reinforcement structure embedded in the actuator, thus the natural frequency and length of an actuator can be optimized for a specific actuation speed. A model is used to compare with the experimental results of actuators with different layered reinforcement structure designs. Also, a bend-twist coupled motion using an anisotropic layered reinforcement structure at a speed of 10 Hz is also realized. By increasing their range of actuation characteristics, the proposed actuator extends the range of application of SMA bending actuators.

A shape memory alloy–based soft morphing actuator capable of pure twisting motion

This article introduces a novel design for a soft morphing actuator capable of pure twisting motion through a pair of shape memory alloy wires embedded in a polydimethylsiloxane matrix at constant and opposite eccentricity across the cross section in opposite directions. This report introduces the design of the actuator, the manufacturing method, and experimental results for the twisting angle and twisting force when varying the dimensions of the matrix of the actuator. Afterward, a simple model is applied to verify the effect of matrix dimensions on the twisting angle of the actuator. The results show that there is an optimal actuator thickness for both the twisting angle and the twisting force of the actuator, that there is a trade-off between the twisting angle and the twisting force for the actuator’s thickness, and that a longer length is better for both metrics within the tested dimensions.

A smart soft actuator using a single shape memory alloy for twisting actuation

Recently, robots have become a topic of interest with regard to their functionality as they need to complete a large number of diverse tasks in a variety of environments. When using traditional mechanical components, many parts are needed to realize complex deformations, such as motors, hinges, and cranks. To produce complex deformations, this work introduces a smart soft composite torsional actuator using a single shape memory alloy (SMA) wire without any additional elements. The proposed twisting actuator is composed of a torsionally prestrained SMA wire embedded at the center of a polydimethylsiloxane matrix that twists by applying an electric current upon joule heating of the SMA wire. This report shows the actuator design, fabrication method, and results for the twisting angle and actuation moment. Results show that a higher electric current helps reach the maximum twisting angle faster, but that if the current is too low or too high, it will not be able to reach its maximum deformation. Also, both the twisting angle and the twisting moment increase with a large applied twisting prestrain, but this increase has an asymptotic behavior. However, results for both the width and the thickness of the actuator show that a larger width and thickness reduce the maximum actuation angle of the actuator. This paper also presents a new mechanism for an SMA-actuated active catheter using only two SMA wires with a total length of 170 mm to bend the tip of the catheter in multiple directions. The fabricated active catheters maximum twisting angle is 270°, and the maximum bending curvature is 0.02 mm−1.

Turtle mimetic soft robot with two swimming gaits.

This paper presents a biomimetic turtle flipper actuator consisting of a shape memory alloy composite structure for implementation in a turtle-inspired autonomous underwater vehicle. Based on the analysis of the Chelonia mydas, the flipper actuator was divided into three segments containing a scaffold structure fabricated using a 3D printer. According to the filament stacking sequence of the scaffold structure in the actuator, different actuating motions can be realized and three different types of scaffold structures were proposed to replicate the motion of the different segments of the flipper of the Chelonia mydas. This flipper actuator can mimic the continuous deformation of the forelimb of Chelonia mydas which could not be realized in previous motor based robot. This actuator can also produce two distinct motions that correspond to the two different swimming gaits of the Chelonia mydas, which are the routine and vigorous swimming gaits, by changing the applied current sequence of the SMA wires embedded in the flipper actuator. The generated thrust and the swimming efficiency in each swimming gait of the flipper actuator were measured and the results show that the vigorous gait has a higher thrust but a relatively lower swimming efficiency than the routine gait. The flipper actuator was implemented in a biomimetic turtle robot, and its average swimming speed in the routine and vigorous gaits were measured with the vigorous gait being capable of reaching a maximum speed of 11.5 mm s(-1).

Modular assembly of soft deployable structures and robots

Modular assembly is a widely-used strategy for fabricating diverse structures and robots, and more recently also for producing complex soft structures and machines. This work introduces a modular assembly method for soft deployable structures composed of identical soft deployable modules using embedded magnetic elements for the rapid assembly and disassembly of structures. The developed modules are fabricated from smart soft composites, consist of two soft hinge actuators, and can transform from a compact configuration into a deployed quadrate configuration through the actuation of both soft hinge actuators. The modules are assembled together using 3D printed parts and embedded compact magnets that allow them to be easily assembled and disassembled to form complex soft deployable structures. Hence, by assembling together identical soft deployable modules in different manners, different types of soft deployable structures were easily built and tested by re-utilizing the modules. This work also introduces the first soft robot, called DeployBot, capable of both deploying itself and of movement without additional motors. This robot starts in a folded and compact configuration and deploys autonomously into a functional machine being able to perform a walking motion with different gaits. The proposed approach highlights a robust strategy for the rapid and simple prototyping of various complex soft deployable structures and machines.

Origami-Based Vacuum Pneumatic Artificial Muscles with Large Contraction Ratios

A novel linear actuator called origami-based vacuum pneumatic artificial muscle (OV-PAM) is proposed in this study that can produce large forces (>400 N) with a contraction ratio >90% of the active length of the actuator. Moreover, some of the designs presented in this article can lift large loads with large contraction ratios at extremely low vacuum pressure (≈10 kPa). This actuator consists of a sealed origami film chamber connecting a polygonal top and bottom plate with evenly spaced transversal reinforcements that prevent the chamber from contracting laterally at certain points of the actuator under vacuum pressure. As vacuum pressure is applied, both a tension force in the walls and a vertical force on the bottom plate of the actuator generate a large contractile force, and the force on the bottom plate can produce a consistent force throughout the entire motion. A quasistatic analytical model was developed that can accurately predict the behavior of the actuator and that can be used for actuator design. OV-PAMs are lightweight, have large contractile forces throughout their entire motion and large contraction ratios. It can also produce large forces at low pressures with large cross-sectional areas. Their versatility could make them well suited for a wide range of applications. They could take us closer to a future where robots can cooperate with humans to shape a better future.