Sung-Hyuk Song

A turtle-like swimming robot using a smart soft composite (SSC) structure

This paper describes the development of a biomimetic swimming robot based on the locomotion of a marine turtle. To realize the smooth, soft flapping motions of this type of turtle, a novel actuator was also developed, using a smart soft composite (SSC) structure that can generate bending and twisting motions in a simple, lightweight structure. The SSC structure is a composite consisting of an active component to generate the actuation force, a passive component to determine the twisting angle of the structure, and a matrix to combine the components. The motion of such a structure can be designed by specifying the angle between a filament of the scaffold structure and a shape-memory alloy (SMA) wire. The bending and twisting motion of the SSC structure is explained in terms of classical laminate theory, and cross-ply and angled-ply structures were fabricated to evaluate its motion. Finally, the turtle-like motion of a swimming robot was realized by employing a specially designed SSC structure. To mimic the posterior positive twisting angle of a turtle?s flipper during the upstroke, the SMA wire on the upper side was offset, and a positive ply-angled scaffold was used. Likewise, for the anterior negative twisting angle of the flipper during the downstroke, an offset SMA wire on the lower side and a positive ply-angled scaffold were also required. The fabricated flipper?s length is 64.3?mm and it realizes 55?mm bending and 24??twisting. The resulting robot achieved a swimming speed of 22.5?mm?s?1.

Locomotion of inchworm-inspired robot made of smart soft composite (SSC)

A soft-bodied robot made of smart soft composite with inchworm-inspired locomotion capable of both two-way linear and turning movement has been proposed, developed, and tested. The robot was divided into three functional parts based on the different functions of the inchworm: the body, the back foot, and the front foot. Shape memory alloy wires were embedded longitudinally in a soft polymer to imitate the longitudinal muscle fibers that control the abdominal contractions of the inchworm during locomotion. Each foot of the robot has three segments with different friction coefficients to implement the anchor and sliding movement. Then, utilizing actuation patterns between the body and feet based on the looping gait, the robot achieves a biomimetic inchworm gait. Experiments were conducted to evaluate the robots locomotive performance for both linear locomotion and turning movement. Results show that the proposed robots stride length was nearly one third of its body length, with a maximum linear speed of 3.6 mm s(-1), a linear locomotion efficiency of 96.4%, a maximum turning capability of 4.3 degrees per stride, and a turning locomotion efficiency of 39.7%.

35 Hz shape memory alloy actuator with bending-twisting mode

Shape Memory Alloy (SMA) materials are widely used as an actuating source for bending actuators due to their high power density. However, due to the slow actuation speed of SMAs, there are limitations in their range of possible applications. This paper proposes a smart soft composite (SSC) actuator capable of fast bending actuation with large deformations. To increase the actuation speed of SMA actuator, multiple thin SMA wires are used to increase the heat dissipation for faster cooling. The actuation characteristics of the actuator at different frequencies are measured with different actuator lengths and results show that resonance can be used to realize large deformations up to 35 Hz. The actuation characteristics of the actuator can be modified by changing the design of the layered reinforcement structure embedded in the actuator, thus the natural frequency and length of an actuator can be optimized for a specific actuation speed. A model is used to compare with the experimental results of actuators with different layered reinforcement structure designs. Also, a bend-twist coupled motion using an anisotropic layered reinforcement structure at a speed of 10 Hz is also realized. By increasing their range of actuation characteristics, the proposed actuator extends the range of application of SMA bending actuators.

A smart soft actuator using a single shape memory alloy for twisting actuation

Recently, robots have become a topic of interest with regard to their functionality as they need to complete a large number of diverse tasks in a variety of environments. When using traditional mechanical components, many parts are needed to realize complex deformations, such as motors, hinges, and cranks. To produce complex deformations, this work introduces a smart soft composite torsional actuator using a single shape memory alloy (SMA) wire without any additional elements. The proposed twisting actuator is composed of a torsionally prestrained SMA wire embedded at the center of a polydimethylsiloxane matrix that twists by applying an electric current upon joule heating of the SMA wire. This report shows the actuator design, fabrication method, and results for the twisting angle and actuation moment. Results show that a higher electric current helps reach the maximum twisting angle faster, but that if the current is too low or too high, it will not be able to reach its maximum deformation. Also, both the twisting angle and the twisting moment increase with a large applied twisting prestrain, but this increase has an asymptotic behavior. However, results for both the width and the thickness of the actuator show that a larger width and thickness reduce the maximum actuation angle of the actuator. This paper also presents a new mechanism for an SMA-actuated active catheter using only two SMA wires with a total length of 170 mm to bend the tip of the catheter in multiple directions. The fabricated active catheters maximum twisting angle is 270°, and the maximum bending curvature is 0.02 mm−1.

Turtle mimetic soft robot with two swimming gaits.

This paper presents a biomimetic turtle flipper actuator consisting of a shape memory alloy composite structure for implementation in a turtle-inspired autonomous underwater vehicle. Based on the analysis of the Chelonia mydas, the flipper actuator was divided into three segments containing a scaffold structure fabricated using a 3D printer. According to the filament stacking sequence of the scaffold structure in the actuator, different actuating motions can be realized and three different types of scaffold structures were proposed to replicate the motion of the different segments of the flipper of the Chelonia mydas. This flipper actuator can mimic the continuous deformation of the forelimb of Chelonia mydas which could not be realized in previous motor based robot. This actuator can also produce two distinct motions that correspond to the two different swimming gaits of the Chelonia mydas, which are the routine and vigorous swimming gaits, by changing the applied current sequence of the SMA wires embedded in the flipper actuator. The generated thrust and the swimming efficiency in each swimming gait of the flipper actuator were measured and the results show that the vigorous gait has a higher thrust but a relatively lower swimming efficiency than the routine gait. The flipper actuator was implemented in a biomimetic turtle robot, and its average swimming speed in the routine and vigorous gaits were measured with the vigorous gait being capable of reaching a maximum speed of 11.5 mm s(-1).

Design and Performance Evaluation of Soft Morphing Car-Spoiler

Automotive wings are considered to be aerodynamic devices which have a significant effect on the driving, braking and cornering performances by influencing the flow of fluids around the vehicle without changing the weight of the vehicle. The wings have developed from having a fixed shape to multi-sectional wings in order to amplify the advantages of their aerodynamic effect in specific situations such as cornering and braking. However, the multi-sectional wings based on flaps, ailerons, and slats have to modify their surface or camber using hinged parts. These discrete sections create aerodynamic losses during shape changes. In this paper, a morphing car-spoiler based on a reinforced elastomer capable of continuous self-actuation throughout its surface was applied to a small-scale vehicle without slotted parts or mechanical elements. The designed morphing car-spoiler consists of a woven type Smart Soft Composite (SSC) which was made by weaving Shape Memory Alloy (SMA) wires and glass fibers embedded in a polydimethylsiloxane (PDMS) polymeric soft matrix. The phase transformation from martensite to austenite of the SMA wires creates an axial load in the longitudinal direction resulting in symmetric bending of the spoiler. Using an open-blowing type wind tunnel, tests were conducted on the stand-alone spoiler to verify its aerodynamic effects. Furthermore, to evaluate its performance in practice, the morphing car-spoiler was mounted on a small-scale vehicle and tested in a closed-type wind tunnel. Results show that the morphing car-spoiler generates a downforce which increases the normal tire adhesion and that it is possible to adapt its shape for various situations such as cornering and braking.Copyright

Hybrid 3D Printing and Casting Manufacturing Process for Fabrication of Smart Soft Composite Actuators

Intricate deflection requires many conventional actuators (motors, pistons etc.), which can be financially and spatially wasteful. Novel smart soft composite (SSC) actuators have been suggested, but fabrication complexity restricts their widespread use as general-purpose actuators. In this study, a hybrid manufacturing process comprising 3-D printing and casting was developed for automated fabrication of SSC actuators with 200 µm precision, using a 3-D printer (3DISON, ROKIT), a simple polymer mixer, and a compressor controller. A method to improve precision is suggested, and the design compensates for deposition and backlash errors (maximum, 170 µm). A suitable flow rate and tool path are suggested for the polymer casting process. The equipment and process costs proposed here are lower than those of existing 3D printers for a multi-material deposition system and the technique has 200 µm precision, which is suitable for fabrication of SSC actuators.

Development Fundamental Technologies for the Multi-Scale Mass-Deployable Cooperative Robots

`Multi-scale mass-deployable cooperative robots` is a next generation robotics paradigm where a large number of robots that vary in size cooperate in a hierarchical fashion to collect information in various environments. While this paradigm can exhibit the effective solution for exploration of the wide area consisting of various types of terrain, its technical maturity is still in its infant state and many technical hurdles should be resolved to realize this paradigm. In this paper, we propose to develop new design and manufacturing methodologies for the multi-scale mass-deployable cooperative robots. In doing so, we present various fundamental technologies in four different research fields. (1) Adaptable design methods consist of compliant mechanisms and hierarchical structures which provide robots with a unified way to overcome various and irregular terrains. (2) Soft composite materials realize the compliancy in these structures. (3) Multi-scale integrative manufacturing techniques are convergence of traditional methods for producing various sized robots assembled by such materials. Finally, (4) the control and communication techniques for the massive swarm robot systems enable multiple functionally simple robots to accomplish the complex job by effective job distribution.

Fabrication of Shell Actuator using Woven Type Smart Soft Composite

Smart material such as SMA (Shape Memory Alloy) has been studied in various ways because it can perform continuous, flexible, and complex actuation in simple structure. Smart soft composite (SSC) was developed to achieve large deformation of smart material. In this paper, a shell actuator using woven type SSC was developed to enhance stiffness of the structure while keeping its deformation capacity. The fabricated actuator consisted of a flexible polymer and woven structure which contains SMA wires and glass fibers. The actuator showed various actuation motions by controlling a pattern of applied electricity because the SMA wires are embedded in the structure as fibers. To verify the actuation ability, we measured its maximum end-edge bending angle, twisting angle, and actuating force, which were , , and 0.15 N, respectively.

Design of soft actuator using 3D-printed composite

This paper describes a soft composite actuator using a 3D-printed scaffold structure. The actuator consists of a scaffold structure embedded in the center and two wires embedded above and below the scaffold to generate motion. Each component is combined with a soft polymer, so it has the advantage of a soft morphing motion. When the wire is pulled, a bending based motion is generated, because of the eccentric force, according to the neutral surface of the composite actuator. The actuating shape can be designed according to the scaffold layer combination and deformation magnitude can be controlled by the length of the pulled wire. Two different scaffold structures, consisting of symmetric and asymmetric ply combinations, were used, and symmetric and asymmetric bend-twist motions (upper 4.3°, lower 25.9° twisting angle) can be realized.