Ioannis V. Skiadas

Mesophilic and thermophilic anaerobic digestion of primary and secondary sludge. Effect of pre-treatment at elevated temperature

Anaerobic digestion is an appropriate technique for the treatment of sludge before final disposal and it is employed worldwide as the oldest and most important process for sludge stabilization. In general, mesophilic anaerobic digestion of sewage sludge is more widely used compared to thermophilic digestion. Furthermore, thermal pre-treatment is suitable for the improvement of stabilization, enhancement of dewatering of the sludge, reduction of the numbers of pathogens and could be realized at relatively low cost especially at low temperatures. The present study investigates (a) the differences between mesophilic and thermophilic anaerobic digestion of sludge and (b) the effect of the pre-treatment at 70 degrees C on mesophilic and thermophilic anaerobic digestion of primary and secondary sludge. The pre-treatment step showed very positive effect on the methane potential and production rate upon subsequent thermophilic digestion of primary sludge. The methane production rate was mostly influenced by the pre-treatment of secondary sludge followed by mesophilic and thermophilic digestion whereas the methane potential only was positively influenced when mesophilic digestion followed. Our results suggest that the selection of the pre-treatment duration as well as the temperature of the subsequent anaerobic step for sludge stabilization should depend on the ratio of primary to secondary sludge.

Hydrogen and methane production through two-stage mesophilic anaerobic digestion of olive pulp

The present study focused on the anaerobic biohydrogen production from olive pulp (two phase olive mill wastes, TPOMW) and the subsequent anaerobic treatment of the effluent for methane production under mesophilic conditions in a two-stage process. Biohydrogen production from water-diluted (1:4) olive pulp was investigated at hydraulic retention times (HRT) of 30 h, 14.5 h and 7.5 h while methane production from the effluent of hydrogenogenic reactor was studied at 20 d, 15 d, 10d and 5d HRT. In comparison with previous studies, it has been shown that the thermophilic hydrogen production process was more efficient than the mesophilic one in both hydrogen production rate and yield. The methanogenic reactor was successfully operated at 20, 15 and 10 days HRT while it failed when an HRT of 5 days was applied. Methane productivity reached the maximum value of 1.13+/-0.08 L/L/d at 10 days HRT whereas the methane yield increased with the HRT. The Anaerobic Digestion Model no. 1 (ADM1) was applied to the obtained experimental data from the methanogenic reactor to simulate the digester response at all HRT tested. The ability of the model to predict the experimental results was evident even in the case of the process failure, thus implying that the ADM1 could be a valuable tool for process design even in the case of a complex feedstock. In general, the two-stage anaerobic digestion proved to be a stable, reliable and effective process for energy recovery and stabilization treatment of olive pulp.

Energy balance and cost-benefit analysis of biogas production from perennial energy crops pretreated by wet oxidation

Perennial crops need far less energy to plant, require less fertilizer and pesticides, and show a lower negative environmental impact compared with annual crops like for example corn. This makes the cultivation of perennial crops as energy crops more sustainable than the use of annual crops. The conversion into biogas in anaerobic digestion plants shows however much lower specific methane yields for the raw perennial crops like miscanthus and willow due to their lignocellulosic structure. Without pretreatment the net energy gain is therefore lower for the perennials than for corn. When applying wet oxidation to the perennial crops, however, the specific methane yield increases significantly and the ratio of energy output to input and of costs to benefit for the whole chain of biomass supply and conversion into biogas becomes higher than for corn. This will make the use of perennial crops as energy crops competitive to the use of corn and this combination will make the production of biogas from energy crops more sustainable.

Wet explosion of wheat straw and codigestion with swine manure: Effect on the methane productivity

The continuously increasing demand for renewable energy sources renders anaerobic digestion to one of the most promising technologies for renewable energy production. Twenty-two (22) large-scale biogas plants are currently under operation in Denmark. Most of these plants use manure as the primary feedstock but their economical profitable operation relies on the addition of other biomass products with a high biogas yield. Wheat straw is the major crop residue in Europe and the second largest agricultural residue in the world. So far it has been used in several applications, i.e. pulp and paper making, production of regenerated cellulose fibers as an alternative to wood for cellulose-based materials and ethanol production. The advantage of exploiting wheat straw for various applications is that it is available in considerable quantity and at low-cost. In the present study, the codigestion of swine manure with wheat straw in a continuous operated system was investigated, as a method to increase the efficiency of biogas plants that are based on anaerobic digestion of swine manure. Also, the pretreatment of wheat straw with the wet explosion method was studied and the efficiency of the wet explosion process was evaluated based on (a) the sugars release and (b) the methane potential of the pretreated wheat straw compared to that of the raw biomass. It was found that, although a high release of soluble sugars was observed after wet explosion, the methane obtained from the wet-exploded wheat straw was slightly lower compared to that from the raw biomas s. On the other hand, the results from the codigestion of raw (non-pretreated) wheat straw with swine manure were very promising, suggesting that 4.6 kg of straw added to 1t of manure increase the methane production by 10%. Thus, wheat straw can be considered as a promising, low-cost biomass for increasing the methane productivity of biogas plants that are based mainly on swine manure.

Anaerobic codigestion of agricultural industries' wastewaters

Wastewaters generated from agricultural industries are usually hard to treat due to a high organic content. The basic treatment process to be used can only be anaerobic digestion, a process with the additional advantages of (i) limited production of stabilized sludge and (ii) utilization of the produced biogas. The cotreatment of such seasonally produced wastewaters is proposed in order to secure the economically favorable and stable year-round operation of a treatment plant, with the additional benefits of smaller capital costs (due to the use of centrally located rather than distributed treatment facilities) and the exploitation of complementarity in waste characteristics (e.g. avoidance of nutrients (N,P) addition when a codigested wastewater contains nutrients in excess). A mathematical model for codigesting piggery, olive-mill and dairy wastewaters was developed based on batch kinetic experiments. An organic loading rate of 3.84 g COD/l·d was found to be safe for a digester operating on a year-round basis, fed sequentially with piggery, piggery-olive-mill and piggery-dairy wastewaters.

Modelling of the periodic anaerobic baffled reactor (PABR) based on the retaining factor concept

Abstract The fact that the active biomass is continuously removed from the continuously stirred anaerobic digesters, leading to long retention times, has been overcome in a number of high rate systems based on immobilisation of the active biomass, such as the Upflow Anaerobic Sludge Blanket Reactor (UASBR) and the Anaerobic Baffled Reactor (ABR). A kinetic model of glucose consumption, which was developed based on a batch kinetic experiment, was used for the development of a dynamic model for the prediction of the behaviour of the recently developed flexible reactor called the Periodic Anaerobic Baffled Reactor (PABR) [(1998) Wat. Sci. Technol. 38(8–9), 401–408]. The PABR may be operated as a UASBR, an ABR or at an intermediate mode. The key assumption of the model is that the hydraulic behaviour of a PABR is equivalent with the behaviour of CSTRs in series as concerning the dissolved matter, whereas the biomass is allowed to be retained in the PABR through a retention factor accounting for precipitation. The model adequately predicted the experimental behaviour of a glucose fed PABR. The model was subsequently used to examine the behaviour of the PABR as a function of operating conditions, both for constant and varying loading rates. It was shown that for different cases, the reactor should best be operated as a UASBR or as an ABR.

Anaerobic Granular Sludge and Biofilm Reactors

The long retention time of the active biomass in the high-rate anaerobic digesters is the key factor for the successful application of the high rate anaerobic wastewater treatment. The long solids retention time is achieved due to the specific reactor configuration and it is enhanced by the immobilization of the biomass, which forms static biofilms, particle-supported biofilms, or granules depending on the reactors operational conditions. The advantages of the high-rate anaerobic digestion over the conventional aerobic wastewater treatment methods has created a clear trend for the change of the role of the anaerobic digestion in the wastewater treatment plants from a pre-treatment method to the main biological treatment method. The application of staged high-rate anaerobic digesters has shown the larger potential among the recent developments in this direction. The most common high-rate anaerobic treatment systems based on anaerobic granular sludge and biofilm are described in this chapter. Emphasis is given to a) the Up-flow Anaerobic Sludge Blanket (UASB) systems, b) the main characteristics of the anaerobic granular sludge, and c) the factors that control the granulation process. Finally, the most innovative staged anaerobic digesters are also presented.

ADM1-based modeling of methane production from acidified sweet sorghum extract in a two stage process.

The present study focused on the application of the Anaerobic Digestion Model 1 on the methane production from acidified sorghum extract generated from a hydrogen producing bioreactor in a two-stage anaerobic process. The kinetic parameters for hydrogen and volatile fatty acids consumption were estimated through fitting of the model equations to the data obtained from batch experiments. The simulation of the continuous reactor performance at all HRTs tested (20, 15, and 10d) was very satisfactory. Specifically, the largest deviation of the theoretical predictions against the experimental data was 12% for the methane production rate at the HRT of 20d while the deviation values for the 15 and 10d HRT were 1.9% and 1.1%, respectively. The model predictions regarding pH, methane percentage in the gas phase and COD removal were in very good agreement with the experimental data with a deviation less than 5% for all steady states. Therefore, the ADM1 is a valuable tool for process design in the case of a two-stage anaerobic process as well.

Enhancement of methane yield from wheat straw, miscanthus and willow using aqueous ammonia soaking

The increasing demand for methane production cannot be satisfied by the use of anaerobic digestion only from waste/wastewater treatment. Perennial energy crops, such as miscanthus and willow, as well as agricultural residues can be considered as options for increasing the methane production through biomass digestion, due to their high organic content and biomass yield. These materials present a great potential, which is only limited by the rigid lignocellulosic structure. In this case, it is possible to apply a pretreatment step in order to achieve increased biogas production. In the present study, aqueous ammonia soaking (AAS) has been investigated as a method to disrupt the lignocellulosic structure and increase the methane yield of wheat straw, miscanthus and willow. Among the three biomasses tested, wheat straw and miscanthus were the most promising in terms of methane production, yielding around 200 and 230 ml of methane per gram of total solids. In all three cases, AAS resulted to an increase in methane yield of 37–41%, 25–27% and 94–162% for wheat straw, miscanthus and willow, respectively. A comparison of the methane yields after 20 and 50 days of anaerobic digestion revealed that AAS affected positively the methane production rate as well. AAS also resulted to a low solubilization of sugars, with a 15.4% and 8.9% increase in soluble xylose concentration in miscanthus and willow, respectively, and a 5% solubilization of glucose in AAS-pretreated miscanthus.

Comparison of Different Strategies for Selection/Adaptation of Mixed Microbial Cultures Able to Ferment Crude Glycerol Derived from Second-Generation Biodiesel

Objective of this study was the selection and adaptation of mixed microbial cultures (MMCs), able to ferment crude glycerol generated from animal fat-based biodiesel and produce building-blocks and green chemicals. Various adaptation strategies have been investigated for the enrichment of suitable and stable MMC, trying to overcome inhibition problems and enhance substrate degradation efficiency, as well as generation of soluble fermentation products. Repeated transfers in small batches and fed-batch conditions have been applied, comparing the use of different inoculum, growth media, and Kinetic Control. The adaptation of activated sludge inoculum was performed successfully and continued unhindered for several months. The best results showed a substrate degradation efficiency of almost 100% (about 10 g/L glycerol in 21 h) and different dominant metabolic products were obtained, depending on the selection strategy (mainly 1,3-propanediol, ethanol, or butyrate). On the other hand, anaerobic sludge exhibited inactivation after a few transfers. To circumvent this problem, fed-batch mode was used as an alternative adaptation strategy, which led to effective substrate degradation and high 1,3-propanediol and butyrate production. Changes in microbial composition were monitored by means of Next Generation Sequencing, revealing a dominance of glycerol consuming species, such as Clostridium, Klebsiella, and Escherichia.