J.A. Wharton

Marine biofilms on artificial surfaces: structure and dynamics

The search for new antifouling (AF) coatings that are environmentally benign has led to renewed interest in the ways that micro-organisms colonize substrates in the marine environment. This review covers recently published research on the global species composition and dynamics of marine biofilms, consisting mainly of bacteria and diatoms found on man-made surfaces including AF coatings. Marine biofilms directly interact with larger organisms (macrofoulers) during colonization processes; hence, recent literature on understanding the basis of the biofilm/macrofouling interactions is essential and will also be reviewed here. Overall, differences have been identified in species composition between biofilm and planktonic forms for both diatoms and bacteria at various exposure sites. In most studies, the underlying biofilm was found to induce larval and spore settlement of macrofoulers; however, issues such as reproducibility, differences in exposure sites and biofilm composition (natural multispecies vs. monospecific species) may influence the outcomes.

Designing biomimetic antifouling surfaces.

Marine biofouling is the accumulation of biological material on underwater surfaces, which has plagued both commercial and naval fleets. Biomimetic approaches may well provide new insights into designing and developing alternative, non-toxic, surface-active antifouling (AF) technologies. In the marine environment, all submerged surfaces are affected by the attachment of fouling organisms, such as bacteria, diatoms, algae and invertebrates, causing increased hydrodynamic drag, resulting in increased fuel consumption, and decreased speed and operational range. There are also additional expenses of dry-docking, together with increased fuel costs and corrosion, which are all important economic factors that demand the prevention of biofouling. Past solutions to AF have generally used toxic paints or coatings that have had a detrimental effect on marine life worldwide. The prohibited use of these antifoulants has led to the search for biologically inspired AF strategies. This review will explore the natural and biomimetic AF surface strategies for marine systems.

Pseudotumour formation due to tribocorrosion at the taper interface of large diameter metal on polymer modular total hip replacements

We present an in-depth failure analysis of two large diameter bearing metal-on-polymer (MoP) modular total hip replacements, which have required revision surgery due to pseudotumour formation. The failure analysis showed a discrete pattern of material loss from the distal end of the head taper/stem trunnion interface. We postulate that the use of a proximal contacting taper design had provided insufficient mechanical locking between the head and the stem, enabling the head to toggle on the trunnion. In addition, the difference in angle between the taper and the trunnion formed a crevice between the two components. Through a combination of crevice environment, mechanically assisted corrosion, mechanical wear and erosion; debris and metal-ions have been released resulting in the adverse local tissue reactions (ALTR).

A review of experimental techniques to produce a nacre-like structure

The performance of man-made materials can be improved by exploring new structures inspired by the architecture of biological materials. Natural materials, such as nacre (mother-of-pearl), can have outstanding mechanical properties due to their complicated architecture and hierarchical structure at the nano-, micro- and meso-levels which have evolved over millions of years. This review describes the numerous experimental methods explored to date to produce composites with structures and mechanical properties similar to those of natural nacre. The materials produced have sizes ranging from nanometres to centimetres, processing times varying from a few minutes to several months and a different range of mechanical properties that render them suitable for various applications. For the first time, these techniques have been divided into those producing bulk materials, coatings and free-standing films. This is due to the fact that the materials application strongly depends on its dimensions and different results have been reported by applying the same technique to produce materials with different sizes. The limitations and capabilities of these methodologies have been also described.

Investigation of erosion–corrosion processes using electrochemical noise measurements

This paper presents an example-based discussion of erosion–corrosion and flow corrosion processes that have been identified using electrochemical noise measurements. Various single and dual phase corrosion and erosion–corrosion experiments on austenitic stainless steels and various thermally sprayed coatings using jet impingement and pipe flow rigs are discussed. Localised corrosion events, metastable and propagating pitting, passive and general corrosion processes have been identified under various flow conditions of NaCl solutions. Oscillations in the electrochemical potential noise signals have been related to an erosion-enhanced corrosion synergistic effect. Electrochemical noise measurements show responses to electrolyte permeation of the coating, coating erosion penetration and substrate activity under erosion–corrosion conditions.

Review on the development of truly portable and in-situ capillary electrophoresis systems

Capillary electrophoresis (CE) is a technique which uses an electric field to separate a mixed sample into its constituents. Portable CE systems enable this powerful analysis technique to be used in the field. Many of the challenges for portable systems are similar to those of autonomous in-situ analysis and therefore portable systems may be considered a stepping stone towards autonomous in-situ analysis. CE is widely used for biological and chemical analysis and example applications include: water quality analysis; drug development and quality control; proteomics and DNA analysis; counter-terrorism (explosive material identification) and corrosion monitoring. The technique is often limited to laboratory use, since it requires large electric fields, sensitive detection systems and fluidic control systems. All of these place restrictions in terms of: size, weight, cost, choice of operating solutions, choice of fabrication materials, electrical power and lifetime. In this review we bring together and critique the work by researchers addressing these issues. We emphasize the importance of a holistic approach for portable and in-situ CE systems and discuss all the aspects of the design. We identify gaps in the literature which require attention for the realization of both truly portable and in-situ CE systems.

Wavelet analysis of electrochemical noise measurements during corrosion of austenitic and superduplex stainless steels in chloride media

A wavelet variance analysis procedure has been used for the characterisation of electrochemical noise measurements (ENM) made during corrosion of three grades of austenitic and superduplex stainless steels, with varying sulphur contents, when exposed to chloride media. The resulting electrochemical noise has been interpreted in terms of coupled current and free corrosion potential measurements. The wavelet variance exponent has been used to characterise the behaviour of the signals. It is shown that the wavelet analysis technique is able to discriminate between various corrosion processes covering a wide range of ENM.

Influence of flow conditions on the corrosion of AISI 304L stainless steel

Hydrodynamic and electrochemical noise measurements (ENMs), of AISI 304L stainless steel, were made in a pipe test section of 28 mm inside diameter for a range of flow regimes from laminar to turbulent. Mean flow velocities through the test section were controlled at 0.04, 0.07, 0.11, 0.36, 1.8 and 2.7 m s?1, equivalent to Reynolds numbers of 1000, 2000, 3000, 10 000, 50 000 and 75 000, respectively. Standard hydrodynamic parameters were employed to characterise and evaluate the complex interrelationship between the mass transfer rate of oxygen and momentum transfer through turbulence to the metal/solution interface. For AISI 304L stainless steel, pitting typically occurs in the form of metastable pits which either repassivated before achieving stability or grow to become stable pits. Metastable pitting was evident under all flow regimes. The fluid flow, whether laminar or turbulent, had little overall effect on the nucleation rates of metastable pitting events. Conversely, stable pit growth was most evident during laminar flow immediately before the transition to turbulent flow and close to the critical velocity (1.5 m s?1).

Extracellular DNA Impedes the Transport of Vancomycin in Staphylococcus epidermidis Biofilms Preexposed to Subinhibitory Concentrations of Vancomycin

ABSTRACT Staphylococcus epidermidis biofilm formation is responsible for the persistence of orthopedic implant infections. Previous studies have shown that exposure of S. epidermidis biofilms to sub-MICs of antibiotics induced an increased level of biofilm persistence. BODIPY FL-vancomycin (a fluorescent vancomycin conjugate) and confocal microscopy were used to show that the penetration of vancomycin through sub-MIC-vancomycin-treated S. epidermidis biofilms was impeded compared to that of control, untreated biofilms. Further experiments showed an increase in the extracellular DNA (eDNA) concentration in biofilms preexposed to sub-MIC vancomycin, suggesting a potential role for eDNA in the hindrance of vancomycin activity. Exogenously added, S. epidermidis DNA increased the planktonic vancomycin MIC and protected biofilm cells from lethal vancomycin concentrations. Finally, isothermal titration calorimetry (ITC) revealed that the binding constant of DNA and vancomycin was 100-fold higher than the previously reported binding constant of vancomycin and its intended cellular d-Ala-d-Ala peptide target. This study provides an explanation of the eDNA-based mechanism of antibiotic tolerance in sub-MIC-vancomycin-treated S. epidermidis biofilms, which might be an important factor for the persistence of biofilm infections.

Development of synergy model for erosion- corrosion of carbon steel in a slurry pot

Abstract A semi-empirical model (model 1) has been developed for synergy of corrosion dominated, non-passivating, erosion–corrosion of carbon steel in a slurry pot, developed from a stripping and recovery model to yield an expression for enhanced corrosion due to erosion damage revealing the underlying oxide–free surface. Dynamic Hertzian contact mechanics is used to model damage during erodent particle impact, as well as the incorporation of squeeze film and collision efficiency effects. The model also accommodates the effect of the erodent deforming the surface leading to increased corrosion activity. Experimental erosion data appear to be consistent with classical erosion behaviour as predicted by the kinetic energy of the erodent model. The experimental erosion–corrosion data show a more complex relationship due to the action of corrosion and its interaction with erosion, ranging from corrosion dominant to an equal influence of erosion and corrosion. Comparisons between modelled and experimental data indicate the nascent surface has a corrosion activity ranging from 30 to 100 times that of the unaffected surface, depending on experimental parameter studied. An empirical approach (model 2) indicates that experimental synergy correlates with a medium synergy level. This model (model 1) represents a step towards modelling the complex interactions of erosion and corrosion.