J. F. Colom

A new approach to the biobleaching of flax pulp with laccase using natural mediators

The phenols syringaldehyde (SA), acetosyringone (AS) and p-coumaric acid (PCA) were used as natural laccase mediators in combination with a laccase from Pycnoporus cinnabarinus to bleach flax fibres. Their performance was compared with 1-hydroxybenzotriazole (HBT) in terms of enzyme stability, and pulp and effluent properties. HBT and PCA were found to inactivate laccase in the absence of pulp. However, in the presence of unbleached flax pulp stability was increased; for example with PCA, laccase retained 77% of its initial activity, in contrast with complete inactivation in the absence of pulp. This suggests a protective effect of the pulp against denaturalization of the enzyme. All natural mediators resulted in a reduced kappa number after the subsequent alkaline treatment with hydrogen peroxide; the reduction being especially marked with SA (about 2 units - with respect to the control sample) and comparable to that obtained by HBT. Brightness was significantly increased by all natural mediators, but especially by AS and SA (23% with both), which performed very similarly to HBT in this respect. Natural mediators therefore might constitute an effective alternative to synthetic mediators for flax pulp biobleaching. This paper demonstrates for the first time the use of natural mediators in the laccase-assisted delignification of flax pulp and their effect on the properties of the resulting effluents.

Application of laccase-natural mediator systems to sisal pulp: an effective approach to biobleaching or functionalizing pulp fibres?

The effects of laccase-natural mediator systems (LMS) on sisal pulp and their potential for either biobleaching or functionalizing (via radical-coupling) its fibres were investigated. The enzyme treatment (L stage) was followed by extraction with hydrogen peroxide in order to determine whether observable effects could be enhanced by removing LMS-modified lignin. Four different plant phenols [viz. the p-hydroxycinnamic compounds sinapic acid (SNC), ferulic acid (FRC), coniferyl aldehyde (CLD) and sinapyl aldehyde (SLD)] were used as laccase redox mediators and their effects on pulp and effluents compared with those of the synthetic compound 1-hydroxybenzotriazole (HBT). During the L stage performed with HBT, laccase underwent a loss of 99% and 78% of the initial activity, in the absence and presence of pulp, respectively. With natural mediators inactivation was markedly reduced, being the residual activity between 65% and 100% of the initial one, in the presence of pulp. The pulp was found to protect the enzyme against inactivation: the activity was only reduced by 45% in its presence. Under the operating conditions used the natural mediators proved less efficient than HBT in facilitating pulp bleaching; rather, they tended to bind to pulp fibres. This effect could be used to functionalize fibres in order to improve intrinsic properties of pulp or introducing novel ones (e.g. antimicrobial, antioxidant, optical properties, etc.). This paper shows for the first time the application of laccase-mediator systems to sisal pulp.

TCF bleaching of wheat straw pulp using ozone and xylanase. Part A: paper quality assessment.

The XOAZRP TCF sequence was applied to bleach wheat straw pulp. Following each bleaching stage, the properties of the pulp (viz. kappa number, standard viscosity, borohydride viscosity and brightness) and of the resulting effluents were determined. The performance of the reagents was analyzed through the studies of xylanase treatment and crystallinity and scanning electron microscopy of the pulps. Finally, the pulp was refined at 1000 revolutions in a PFI mill and the mechanical properties of the resulting paper were determined and compared with those of paper from a eucalyptus pulp. Despite its shortcomings, wheat straw pulp can be effectively bleached with the proposed TCF sequence.

Effect of cellulase-assisted refining on the properties of dried and never-dried eucalyptus pulp

The effect of two different cellulases on the hornification phenomenon,in which drainability (Schopper–Riegler method) and mechanical propertiesdiminish when pulps are dried, was studied. The enzyme applications testedincluded a commercial enzyme named ComC (Pergalase A40 from CIBA) and alaboratory enzyme from Paenibacillus sp. strain BP-23namedCelB. Industrial never-dried Eucalyptus globulus bleachedkraft pulp was split in two halves and one of them was dried at ambientcontrolled conditions. We compared enzyme effects on both pulps (wet pulp anddried pulp) before and after PFI mill refining. Enzyme applications increaseddrainability (Schopper–Riegler method) and water retention value (WRV) ofnever-dried bleached pulp, although this did not imply an enhancement of themechanical properties of paper. Cellulase treatment of dried pulps, bycontrast,gave rise to increased drainability and WRV and also to improved mechanicalproperties. The changes caused by drying became less significant after enzymeapplication. Handsheets from CelB-treated dried pulps showed an improvement oftensile and burst indexes while tear decreased. The effect produced by CelB canbe considered a biorefining step. In fact, by means of enzyme treatment withCelB the properties of paper manufactured from dried pulp equalled theproperties attained from wet fibres, with the exception of tear index. Changeswere also found in surface fibre morphology, such as flakes and peeling due tocellulase treatment. The surface modification of fibres with cellulases givesrise to better bonding properties and a closer structure of paper. The finalconclusion is that treatment with cellulases could compensate the hornificationeffect and lead to an important saving of refining energy. The novel enzyme,CelB, was the most effective in improving paper properties and counterbalancingthe hornification effect caused by drying.

A new procedure for the hydrophobization of cellulose fibre using laccase and a hydrophobic phenolic compound

A new biotechnological procedure using laccase in combination with a hydrophobic phenolic compound (lauryl gallate) for the hydrophobization of cellulose fibres and internal sizing of paper was developed. Cellulose fibres from hardwood kraft pulp were incubated with laccase (Lac), in combination with lauryl gallate (LG). The Lac-LG treatment resulted in the internal sizing of paper, and also in significantly reduced water penetration in the handsheets and wettability of the paper surface. Paper was found not to be effectively rendered hydrophobic by LG alone. SEM images of the fibre network revealed the presence of the sizing agent: a product of the reaction between laccase and lauryl gallate. Binding of lauryl gallate to cellulose fibres was suggested by the increase in kappa number of the pulp and further confirmed by IR spectroscopy.

Effects of xylanase treatment on fibre morphology in totally chlorine free bleaching (TCF) of Eucalyptus pulp.

The effects of xylanase on pulp properties and fibre morphology in a TCF (totally chlorine free) bleaching sequence has been studied. Enzymatic treatment is usually applied after oxygen delignification, but in this paper the effect of xylanase treatment before the oxygen delignification bleaching stage was studied. The application of xylanases in TCF bleaching of Eucalyptus kraft pulps enables the production of fully bleached pulps with high brightness (90% ISO) and viscosity (above 800 mL:g). The optimal NaOH charge in the oxygen delignification stage was studied. Xylanase treatment improves the accessibility of the bleaching chemicals to the fibres. The improvement of ‘bleachability’ produced by the enzyme reduces the quantity of ozone needed in subsequent bleaching stages. SEM (scanning electron microscopy) performed after oxygen delignification showed notable changes on fibre surfaces.

Enzymatic treatments of pulp using laccase and hydrophobic compounds

The aim of this work was to develop an innovative method for the internal sizing of paper by use of laccase and hydrophobic compounds. Nine different products containing hydrophobic moieties were tested in combination with laccase derived from Trametes villosa on Eucalyptus globulus kraft pulp in order to assess their internal sizing capability. The strongest internal sizing effect was obtained with lauryl gallate (LG). Heat treatment of the handsheets was found to increase the resistance to water absorption of internally sized samples significantly. Tests were conducted under variable operating conditions, including enzyme and reactant doses and treatment time. In addition to altering the water absorption rate, internal sizing with the laccase-LG treatments was found to affect the mechanical and optical properties of the handsheets. As shown in this work, treatments based on laccase and a hydrophobic compound (particularly lauryl gallate), can provide a new, effective biotechnological method for the internal sizing of paper.

Effect of a novel enzyme on fibre morphology during ECF bleaching of oxygen delignified Eucalyptus kraft pulps.

The use of a novel ‘‘xylanase A’’ enzyme was found beneficial in the elemental chlorine free (ECF) bleaching of oxygen delignified Eucalyptus kraft pulps. The application of the enzyme made possible production of fully bleached pulps with high brightness (89% ISO) and viscosities (above 800 cm 3 /g), without elemental chlorine (XDnEpD and DnEpD sequences) at low chlorine dioxide consumption. As a result of the enzyme treatment, morphological changes such as cracks, flakes, filaments and peeling of the fibre cell wall were observed by SEM (scanning electron microscopy). These modifications of the fibre surface facilitated the access to the fibre cell wall for the successive bleaching with less chemicals. ” 2000 Elsevier Science Ltd. All rights reserved.

On hexenuronic acid (HexA) removal and mediator coupling to pulp fiber in the laccase/mediator treatment

Flax soda/AQ pulps were treated with different fungal laccase-mediator combinations followed by physical and chemical characterization of the pulps to obtain a thorough understanding of the laccase/mediator effects on hexenuronic acid (HexA) removal and the coupling of mediator onto pulps for fiber functionalization. Large differences were found and the presence of lauryl gallate (LG) during Trametes villosa laccase (TvL) treatment (TvL+LG) resulted in a much larger reduction of pulp-linked HexA than the combination of p-coumaric acid (PCA) and Pycnoporus cinnabarinus laccase (PcL). A major portion of LG became attached to the pulp as revealed by an increase in the kappa number and further confirmed by thioacidolysis and (1)H NMR analysis of solubilized pulp fractions. Additional experiments with other chemical pulps and isolated pulp xylan and lignin revealed that HexA seems to be the sole pulp component attacked by TvL+LG. As a substrate for TvL, the reaction preference order is PCA>HexA>LG.

Tcf bleaching of wheat straw pulp using ozone and xylanase. Part B: kinetic studies

The reaction kinetics of ozone bleaching of wheat straw pulp has been studied for the first time. The results were compared with eucalyptus pulp in order to know that both raw materials have a similar behaviour. Ozone treatments were carried out in a special reactor at low consistency (0.5% o.d.p.). The main variables were consumption of ozone by the pulp and application of a xylanase treatment (X) prior to the oxygen stage (O). The responses measured were kappa number, viscosity and brightness, to give the kinetic expressions for delignification, cellulose degradation and elimination of chromophore groups, along with calculation of selectivity. Cellulose degradation and elimination of lignin and chromophore groups show first-order kinetics in all cases. The kinetics of the enzyme pre-treatment effect shows similar behaviour in both raw materials, although the constants of delignification and elimination of chromophore are higher in straw pulp.