James R. McDonough

Solution-Processed Graphene/MnO2 Nanostructured Textiles for High-Performance Electrochemical Capacitors

Large scale energy storage system with low cost, high power, and long cycle life is crucial for addressing the energy problem when connected with renewable energy production. To realize grid-scale applications of the energy storage devices, there remain several key issues including the development of low-cost, high-performance materials that are environmentally friendly and compatible with low-temperature and large-scale processing. In this report, we demonstrate that solution-exfoliated graphene nanosheets (∼5 nm thickness) can be conformably coated from solution on three-dimensional, porous textiles support structures for high loading of active electrode materials and to facilitate the access of electrolytes to those materials. With further controlled electrodeposition of pseudocapacitive MnO(2) nanomaterials, the hybrid graphene/MnO(2)-based textile yields high-capacitance performance with specific capacitance up to 315 F/g achieved. Moreover, we have successfully fabricated asymmetric electrochemical capacitors with graphene/MnO(2)-textile as the positive electrode and single-walled carbon nanotubes (SWNTs)-textile as the negative electrode in an aqueous Na(2)SO(4) electrolyte solution. These devices exhibit promising characteristics with a maximum power density of 110 kW/kg, an energy density of 12.5 Wh/kg, and excellent cycling performance of ∼95% capacitance retention over 5000 cycles. Such low-cost, high-performance energy textiles based on solution-processed graphene/MnO(2) hierarchical nanostructures offer great promise in large-scale energy storage device applications.

Electrospun Metal Nanofiber Webs as High-Performance Transparent Electrode

Transparent electrodes, indespensible in displays and solar cells, are currently dominated by indium tin oxide (ITO) films although the high price of indium, brittleness of films, and high vacuum deposition are limiting their applications. Recently, solution-processed networks of nanostructures such as carbon nanotubes (CNTs), graphene, and silver nanowires have attracted great attention as replacements. A low junction resistance between nanostructures is important for decreasing the sheet resistance. However, the junction resistances between CNTs and boundry resistances between graphene nanostructures are too high. The aspect ratios of silver nanowires are limited to ∼100, and silver is relatively expensive. Here, we show high-performance transparent electrodes with copper nanofiber networks by a low-cost and scalable electrospinning process. Copper nanofibers have ultrahigh aspect ratios of up to 100000 and fused crossing points with ultralow junction resistances, which result in high transmitance at low sheet resistance, e.g., 90% at 50 Ω/sq. The copper nanofiber networks also show great flexibility and stretchabilty. Organic solar cells using copper nanowire networks as transparent electrodes have a power efficiency of 3.0%, comparable to devices made with ITO electrodes.

Stepwise Nanopore Evolution in One-Dimensional Nanostructures

We report that established simple lithium (Li) ion battery cycles can be used to produce nanopores inside various useful one-dimensional (1D) nanostructures such as zinc oxide, silicon, and silver nanowires. Moreover, porosities of these 1D nanomaterials can be controlled in a stepwise manner by the number of Li-battery cycles. Subsequent pore characterization at the end of each cycle allows us to obtain detailed snapshots of the distinct pore evolution properties in each material due to their different atomic diffusion rates and types of chemical bonds. Also, this stepwise characterization led us to the first observation of pore size increases during cycling, which can be interpreted as a similar phenomenon to Ostwald ripening in analogous nanoparticle cases. Finally, we take advantage of the unique combination of nanoporosity and 1D materials and demonstrate nanoporous silicon nanowires (poSiNWs) as excellent supercapacitor (SC) electrodes in high power operations compared to existing devices with activated carbon.

Carbon nanotube-coated macroporous sponge for microbial fuel cell electrodes

The materials that are used to make electrodes and their internal structures significantly affect microbial fuel cell (MFC) performance. In this study, we describe a carbon nanotube (CNT)–sponge composite prepared by coating a sponge with CNTs. Compared to the CNT-coated textile electrodes evaluated in prior studies, CNT–sponge electrodes had lower internal resistance, greater stability, more tunable and uniform macroporous structure (pores up to 1 mm in diameter), and improved mechanical properties. The CNT–sponge composite also provided a three-dimensional scaffold that was favorable for microbial colonization and catalytic decoration. Using a batch-fed H-shaped MFC outfitted with CNT–sponge electrodes, an areal power density of 1.24 W m−2 was achieved when treating domestic wastewater. The maximum volumetric power density of a continuously fed plate-shaped MFC was 182 W m−3. To our knowledge, these are the highest values obtained to date for MFCs fed domestic wastewater: 2.5 times the previously reported maximum areal power density and 12 times the previously reported maximum volumetric power density.

Carbon nanofiber supercapacitors with large areal capacitances

We develop supercapacitor (SC) devices with large per-area capacitances by utilizing three-dimensional (3D) porous substrates. Carbon nanofibers (CNFs) functioning as active SC electrodes are grown on 3D nickel foam. The 3D porous substrates facilitate a mass loading of active electrodes and per-area capacitance as large as 60 mg/cm2 and 1.2 F/cm2, respectively. We optimize SC performance by developing an annealing-free CNF growth process that minimizes undesirable nickel carbide formation. Superior per-area capacitances described here suggest that 3D porous substrates are useful in various energy storage devices in which per-area performance is critical.

Nano-structured textiles as high-performance aqueous cathodes for microbial fuel cells

A carbon nanotube (CNT)–textile–Pt cathode for aqueous-cathode microbial fuel cells (MFCs) was prepared by electrochemically depositing Pt nanoparticles on a CNT–textile. An MFC equipped with a CNT–textile–Pt cathode revealed a 2.14-fold maximum power density with only 19.3% Pt loading, compared to that with a commercial Pt coated carbon cloth cathode.