Jason M. Warnett

Towards in-process x-ray CT for dimensional metrology

X-ray computed tomography (CT) offers significant potential as a metrological tool, given the wealth of internal and external data that can be captured, much of which is inaccessible to conventional optical and tactile coordinate measurement machines (CMM). Typical lab-based CT can take upwards of 30 min to produce a 3D model of an object, making it unsuitable for volume production inspection applications. Recently a new generation of real time tomography (RTT) x-ray CT has been developed for airport baggage inspections, utilising novel electronically switched x-ray sources instead of a rotating gantry. This enables bags to be scanned in a few seconds and 3D volume images produced in almost real time for qualitative assessment to identify potential threats. Such systems are able to scan objects as large as 600 mm in diameter at 500 mm s−1. The current voxel size of such a system is approximately 1 mm—much larger than lab-based CT, but with significantly faster scan times is an attractive prospect to explore. This paper will examine the potential of such systems for real time metrological inspection of additively manufactured parts. The measurement accuracy of the Rapiscan RTT110, an RTT airport baggage scanner, is evaluated by comparison to measurements from a metrologically confirmed CMM and those achieved by conventional lab-CT. It was found to produce an average absolute error of 0.18 mm that may already have some applications in the manufacturing line. While this is expectedly a greater error than lab-based CT, a number of adjustments are suggested that could improve resolution, making the technology viable for a broader range of in-line quality inspection applications, including cast and additively manufactured parts.

Investigation into the cause of spontaneous emulsification of a free steel droplet : validation of the chemical exchange pathway

Small Fe-based droplets have been heated to a molten phase suspended within a slag medium to replicate a partial environment within the basic oxygen furnace (BOF). The confocal scanning laser microscope (CSLM) has been used as a heating platform to interrogate the effect of impurities and their transfer across the metal/slag interface, on the emulsification of the droplet into the slag medium. The samples were then examined through X-ray computer tomography (XCT) giving the mapping of emulsion dispersion in 3D space, calculating the changing of interfacial area between the two materials, and changes of material volume due to material transfer between metal and slag. Null experiments to rule out thermal gradients being the cause of emulsification have been conducted as well as replication of the previously reported study by Assis et al.[1] which has given insights into the mechanism of emulsification. Finally chemical analysis was conducted to discover the transfer of oxygen to be the cause of emulsification, leading to a new study of a system with undergoing oxygen equilibration.

Novel application of three-dimensional technologies in a case of dismemberment

This case study reports the novel application of three-dimensional technologies such as micro-CT and 3D printing to the forensic investigation of a complex case of dismemberment. Micro-CT was successfully employed to virtually align severed skeletal elements found in different locations, analyse tool marks created during the dismemberment process, and virtually dissect a charred piece of evidence. High resolution 3D prints of the burnt human bone contained within were created for physical visualisation to assist the investigation team. Micro-CT as a forensic radiological method provided vital information and the basis for visualisation both during the investigation and in the subsequent trial making it one of the first examples of such technology in a UK court.

Modelling the penumbra in Computed Tomography1

BACKGROUND: In computed tomography (CT), the spot geometry is one of the main sources of error in CT images. Since X-rays do not arise from a point source, artefacts are produced. In particular there is a penumbra effect, leading to poorly defined edges within a reconstructed volume. Penumbra models can be simulated given a fixed spot geometry and the known experimental setup. OBJECTIVE: This paper proposes to use a penumbra model, derived from Beer’s law, both to confirm spot geometry from penumbra data, and to quantify blurring in the image. METHODS: Two models for the spot geometry are considered; one consists of a single Gaussian spot, the other is a mixture model consisting of a Gaussian spot together with a larger uniform spot. RESULTS: The model consisting of a single Gaussian spot has a poor fit at the boundary. The mixture model (which adds a larger uniform spot) exhibits a much improved fit. The parameters corresponding to the uniform spot are similar across all powers, and further experiments suggest that the uniform spot produces only soft X-rays of relatively low-energy. CONCLUSIONS: Thus, the precision of radiographs can be estimated from the penumbra effect in the image. The use of a thin copper filter reduces the size of the effective penumbra.

Utilizing X-ray computed tomography for heritage conservation: The case of Megalosaurus bucklandii

Of key importance to any cultural institution is the practice of conservation, the method by which specimens at risk of severe degradation or destruction are treated to ensure that they survive into the future. However, surface inspection is often insufficient to properly inform conservators of the best treatment approach, and where there is little to no record of the conservational history of an object it can be difficult to identify exactly what form of conservation has been undertaken. X-Ray Computed Tomography (XCT) grants a way to overcome these issues by allowing conservators to non-destructively investigate the subsurface details of an artefact to provide essential information on condition of a specimen. Here, the potential of this approach is demonstrated using the first XCT scans of the iconic dentary of Megalosaurus bucklandii Mantell, 1827 (1); the first dinosaur ever named and described scientifically. XCT analysis reveals that the degree of repair is less extensive than previously thought and also elucidates two different material types, M1 and M2, thought to be representative of at least two phases of repair. Finally the potential of this approach is further explored, highlighting its importance for conservation practice, identifying forgeries and hoaxes in addition to potential applications in public engagement.

Non-destructive examination of additive manufactured acetabular hip prosthesis cups

The application of Additive Manufacturing (AM) in medicine is extensive with the production of anatomical models, endoprosthetics, surgical guides, implants and scaffold implants. This is due to its design flexibility and cost effectiveness when geometrical complexity is required. Total hip arthroplasty is a common surgical procedure with a prevalence increase of 0.72% in 20 years that it is expected to grow faster in the next decades. The work presented demonstrates a novel non-destructive, non-contact examination method utilising X-ray Computed Tomography (XCT) and image processing. This method examines an AM bone-mimetic structure that enhances bone ingrowth and implant fixation of acetabular hip prosthesis cups. The results of the image processing analysis include information on the interconnectivity of the bone-mimetic structure, local thickness and spatial distribution.

Markov random field segmentation for industrial computed tomography with metal artefacts

X-ray Computed Tomography (XCT) has become an important tool for industrial measurement and quality control through its ability to measure internal structures and volumetric defects. Segmentation of constituent materials in the volume acquired through XCT is one of the most critical factors that influence its robustness and repeatability. Highly attenuating materials such as steel can introduce artefacts in CT images that adversely affect the segmentation process, and results in large errors during quantification. This paper presents a Markov Random Field (MRF) segmentation method as a suitable approach for industrial samples with metal artefacts. The advantages of employing the MRF segmentation method are shown in comparison with Otsu thresholding on CT data from two industrial objects.

X-ray computed tomography (XCT) and chemical analysis (EDX and XRF) used in conjunction for cultural conservation: the case of the earliest scientifically described dinosaur Megalosaurus bucklandii

This paper demonstrates the combined use of X-ray computed tomography (XCT), energy dispersive X-ray spectroscopy (EDX) and X-ray fluorescence (XRF) to evaluate the conservational history of the dentary (lower jaw) of Megalosaurus bucklandii Mantell, 1827, the first scientifically described dinosaur. Previous analysis using XCT revealed that the specimen had undergone at least two phases of repair using two different kinds of plaster, although their composition remained undetermined. Additional chemical analysis using EDX and XRF has allowed the determination of the composition of these unidentified plasters, revealing that they are of similar composition, composed dominantly of ‘plaster of Paris’ mixed with quartz sand and calcite, potentially from the matrix material of the Stonesfield Slate, with the trace presence of chlorine. One of the plasters unusually contains the pigment minium (naturally occurring lead tetroxide; Pb22+Pb4+O4) whilst the other seems to have an additional coating of barium hydroxide (Ba(OH)2), indicating that these likely represent two separate stages of repair. The potential of this combined approach for evaluating problematic museum objects for conservation is further discussed as is its usage in cultural heritage today.

Metrological investigation of radiation filtration in x-ray computed tomography

X-ray Computed Tomography (CT) is a nondestructive evaluation method that gains recognition in dimensional metrology applications. During a CT scan, 2D radiographs are collected that are then reconstructed to a 3D model which allows non-destructive evaluation of the specimen and assists with the characterisations of defects. This technology has the potential to provide information unobtainable by other non-destructive, non-contact techniques. There are numerous factors that can affect the CT measurement results with varying measurement uncertainty such as shifts and changes of x-ray focal spot, geometrical alignment issues and environmental issues. This study investigates the effect of physical pre and post filtration on the resultant dimensional measurements. Here, a calibrated specimen is used based on one of the considered designs for the proposed ISO 10360-11 CT for dimensional measurements. The resultant in local variations of grey values in the volume is measured for different thicknesses of copper filtering placed before and after the scanned specimen, and the resultant threshold dependent and independent measurements are evaluated. The results provide information that assists the selection of filtration in order to reduce measurement error and improve dimensional measurements, and also demonstrate that post filtration should be considered when scanning specimens that generate large amounts of scatter.

Investigation of artefacts retrieved from a shipwreck of Vasco da Gama using X-ray Computed Tomography

In 1503, two ships part of Vasco da Gamas second armada to India were lost at sea. Archaeologists followed the historical trail that led them to the wreck site in Ghubbat ar Rahib Bay off Al Hallaniyah Island, Oman. The excavation found over 2800 artefacts including a ships bell and a concretion of silver coins. In this study the use of X-ray Computed Tomography (XCT) is outlined and how its exploitation guided conservators in restoring these artefacts, leading to revealing the date on the ships bell and discovery of an ultra-rare coin: the índio or “ghost coin” of Dom Manuel I.