Jinxing Huo

Mechanically Stretchable and Electrically Insulating Thermal Elastomer Composite by Liquid Alloy Droplet Embedment

Stretchable electronics and soft robotics have shown unsurpassed features, inheriting remarkable functions from stretchable and soft materials. Electrically conductive and mechanically stretchable materials based on composites have been widely studied for stretchable electronics as electrical conductors using various combinations of materials. However, thermally tunable and stretchable materials, which have high potential in soft and stretchable thermal devices as interface or packaging materials, have not been sufficiently studied. Here, a mechanically stretchable and electrically insulating thermal elastomer composite is demonstrated, which can be easily processed for device fabrication. A liquid alloy is embedded as liquid droplet fillers in an elastomer matrix to achieve softness and stretchability. This new elastomer composite is expected useful to enhance thermal response or efficiency of soft and stretchable thermal devices or systems. The thermal elastomer composites demonstrate advantages such as thermal interface and packaging layers with thermal shrink films in transient and steady-state cases and a stretchable temperature sensor.

Parametric elastic analysis of coupled helical coils for tubular implant applications: Experimental characterization and numerical analysis

Coupled helical coils show promising mechanical behavior to be used as tubular organ constructs, e.g., in trachea or urethra. They are potentially easy to manufacture by filament winding of biocompatible and resorbable polymers, and could be tailored for suitable mechanical properties. In this study, coupled helical coils were manufactured by filament winding of melt-extruded polycaprolactone, which was reported to demonstrate desired in vivo degradation speed matching tissue regeneration rate. The tensile and bending stiffness was characterized for a set of couple helical coils with different geometric designs, with right-handed and left-handed polymer helices fused together in joints where the filaments cross. The Youngs modulus of unidirectional polycaprolactone filaments was characterized, and used as input together with the structural parameters of the coupled coils in finite element simulations of tensile loading and three-point bending of the coils. A favorable comparison of the numerical and experimental results was found, which paves way for use of the proposed numerical approach in stiffness design under reversible elastic conditions of filament wound tubular constructs.

Failure location prediction by finite element analysis for an additive manufactured mandible implant

In order to reconstruct a patient with a bone defect in the mandible, a porous scaffold attached to a plate, both in a titanium alloy, was designed and manufactured using additive manufacturing. Regrettably, the implant fractured in vivo several months after surgery. The aim of this study was to investigate the failure of the implant and show a way of predicting the mechanical properties of the implant before surgery. All computed tomography data of the patient were preprocessed to remove metallic artefacts with metal deletion technique before mandible geometry reconstruction. The three-dimensional geometry of the patients mandible was also reconstructed, and the implant was fixed to the bone model with screws in Mimics medical imaging software. A finite element model was established from the assembly of the mandible and the implant to study stresses developed during mastication. The stress distribution in the load-bearing plate was computed, and the location of main stress concentration in the plate was determined. Comparison between the fracture region and the location of the stress concentration shows that finite element analysis could serve as a tool for optimizing the design of mandible implants.

Thermal elastomer composites for soft transducers

Thermal elastomer composites (TECs) that are electrically insulating have potential usage in soft transducers targeting thermal sensors and actuators, or thermoelectric generators. In this work, such a TEC is prepared by dispersing droplets of a gallium based liquid alloy (Galinstan) into a polydimethysiloxane (PDMS) base matrix. The results indicate that the TEC is highly elastic and shows an up to three-fold increase in thermal conductivity from that of PDMS. A thermoelectric device with the TEC packaging is demonstrated with a higher efficiency than that with pristine PDMS packaging.