John Michael Jungk

Geometry and surface state effects on the mechanical response of Au nanostructures

A study of ultra-thin gold films and thin-walled nanoboxes has confirmed that length scales in terms of dislocation spacing can predict flow stress. Initial stages of deformation conform to linear hardening with average dislocation spacing controlled by the number of geometrically necessary dislocations in a pile-up. Later stages of deformation exhibit parabolic behavior with Taylor hardening interpreted in terms of a dislocation density described by the total line length of prismatic loops per unit volume. Comparisons of 20 and 40 nm thick planar films could be made to 205 nm high hollow gold nanoboxes with a wall thickness of 24 nm. These highly constrained, ultra-thin planar films demonstrated increased hardness from about 2 to 10 GPa with strains of 20 percent while less constrained nanoboxes increased from 0.8 to 4 GPa for the same strain magnitude.

Length-scale-based hardening model for ultra-small volumes

Understanding the hardening response of small volumes is necessary to completely explain the mechanical properties of thin films and nanostructures. This experimental study deals with the deformation and hardening response in gold and copper films ranging in thickness from 10 to 400 nm and silicon nanoparticles with particle diameters less than 100 nm. For very thin films of both gold and copper, it was found that hardness initially decreases from about 2.5 to 1.5 GPa with increasing penetration depth. Thereafter, an increase occurs with depths beyond about 5–10% of the film thickness. It is proposed that the observed minima are produced by two competing mechanisms. It is shown that for relatively deep penetrations, a dislocation back stress argument reasonably explains the material hardening behavior unrelated to any substrate composite effect. Then, for shallow contacts, a volume-to-surface length scale argument relating to an indentation size effect is hypothesized. A simple model based on the superposition of these two mechanisms provides a reasonable fit to the experimental nanoindentation data.

Mechanical properties of wear tested LIGA nickel.

Strength, friction, and wear are dominant factors in the performance and reliability of materials and devices fabricated using nickel based LIGA and silicon based MEMS technologies. However, the effects of frictional contacts and wear on long-term performance of microdevices are not well-defined. To address these effects on performance of LIGA nickel, we have begun a program employing nanoscratch and nanoindentation. Nanoscratch techniques were used to generate wear patterns using loads of 100, 200, 500, and 990 {micro}N with each load applied for 1, 2, 5, and 10 passes. Nanoindentation was then used to measure properties in each wear pattern correcting for surface roughness. The results showed a systematic increase in hardness with applied load and number of nanoscratch passes. The results also showed that the work hardening coefficient determined from indentation tests within the wear patterns follows the results established from tensile tests, supporting use of a nanomechanics-based approach for studying wear.

Modeling of friction-induced deformation and microstructures.

Frictional contact results in surface and subsurface damage that could influence the performance, aging, and reliability of moving mechanical assemblies. Changes in surface roughness, hardness, grain size and texture often occur during the initial run-in period, resulting in the evolution of subsurface layers with characteristic microstructural features that are different from those of the bulk. The objective of this LDRD funded research was to model friction-induced microstructures. In order to accomplish this objective, novel experimental techniques were developed to make friction measurements on single crystal surfaces along specific crystallographic surfaces. Focused ion beam techniques were used to prepare cross-sections of wear scars, and electron backscattered diffraction (EBSD) and TEM to understand the deformation, orientation changes, and recrystallization that are associated with sliding wear. The extent of subsurface deformation and the coefficient of friction were strongly dependent on the crystal orientation. These experimental observations and insights were used to develop and validate phenomenological models. A phenomenological model was developed to elucidate the relationships between deformation, microstructure formation, and friction during wear. The contact mechanics problem was described by well-known mathematical solutions for the stresses during sliding friction. Crystal plasticity theory was used to describe the evolution of dislocation content in the worn material, which in turn provided an estimate of the characteristic microstructural feature size as a function of the imposed strain. An analysis of grain boundary sliding in ultra-fine-grained material provided a mechanism for lubrication, and model predictions of the contribution of grain boundary sliding (relative to plastic deformation) to lubrication were in good qualitative agreement with experimental evidence. A nanomechanics-based approach has been developed for characterizing the mechanical response of wear surfaces. Coatings are often required to mitigate friction and wear. Amongst other factors, plastic deformation of the substrate determines the coating-substrate interface reliability. Finite element modeling has been applied to predict the plastic deformation for the specific case of diamond-like carbon (DLC) coated Ni alloy substrates.

THE BOTTOM-UP APPROACH TO MATERIALS BY DESIGN

ABSTRACT Bottom-up approach implies understanding the building blocks and then assembling them into a useful structure. For nanoparticle and multilayer composites used in aggressive loading environments, this requires an understanding of the length scales controlling the strength and toughness of the blocks. Here, we examine both nanospheres of silicon and thin films of Au in the 30 to 300 nm regime. With mechanical probing by nanoindentation we show that length scales can be defined by volume to surface ratio with connectivity to dislocation evolution. These can predict to first order the variations in hardness that may be initially high due to an indentation size effect but then later dislocation harden due to a back stress mechanism. For small nanospheres of Si, hardnesses in the 15-30 GPa regime are measured, while for very thin Au films the apparent hardness can vary from 2 to 6 GPa.