Julia Mª Morán del Pozo

Pre-Saturation Technique of the Recycled Aggregates: Solution to the Water Absorption Drawback in the Recycled Concrete Manufacture †

The replacement of natural aggregates by recycled aggregates in the concrete manufacturing has been spreading worldwide as a recycling method to counteract the large amount of construction and demolition waste. Although legislation in this field is still not well developed, many investigations demonstrate the possibilities of success of this trend given that concrete with satisfactory mechanical and durability properties could be achieved. However, recycled aggregates present a low quality compared to natural aggregates, the water absorption being their main drawback. When used untreated in concrete mix, the recycled aggregate absorb part of the water initially calculated for the cement hydration, which will adversely affect some characteristics of the recycled concrete. This article seeks to demonstrate that the technique of pre-saturation is able to solve the aforementioned problem. In order to do so, the water absorption of the aggregates was tested to determine the necessary period of soaking to bring the recycled aggregates into a state of suitable humidity for their incorporation into the mixture. Moreover, several concrete mixes were made with different replacement percentages of natural aggregate and various periods of pre-saturation. The consistency and compressive strength of the concrete mixes were tested to verify the feasibility of the proposed technique.

Ceramic ware waste as coarse aggregate for structural concrete production

The manufacture of any kind of product inevitably entails the production of waste. The quantity of waste generated by the ceramic industry, a very important sector in Spain, is between 5% and 8% of the final output and it is therefore necessary to find an effective waste recovery method. The aim of the study reported in the present article was to seek a sustainable means of managing waste from the ceramic industry through the incorporation of this type of waste in the total replacement of conventional aggregate (gravel) used in structural concrete. Having verified that the recycled ceramic aggregates met all the technical requirements imposed by current Spanish legislation, established in the Code on Structural Concrete (EHE-08), then it is prepared a control concrete mix and the recycled concrete mix using 100% recycled ceramic aggregate instead of coarse natural aggregate. The concretes obtained were subjected to the appropriate tests in order to conduct a comparison of their mechanical properties. The results show that the concretes made using ceramic sanitary ware aggregate possessed the same mechanical properties as those made with conventional aggregate. It is therefore possible to conclude that the reuse of recycled ceramic aggregate to produce recycled concrete is a feasible alternative for the sustainable management of this waste.

Overview regarding construction and demolition waste in Spain

The construction sector comprises a number of activities that may result in environmental impacts of considerable magnitude, waste generation being one of the major negative effects of this industry due to the large streams generated. Proper knowledge of the environmental problem caused by the sector is of great importance in order to achieve an effective waste management. Thus, this paper analyse the Spanish situation regarding construction and demolition waste (CDW) compared with other European Union countries; which sets out the current figures of the CDW scenario (legislation, generation, composition, treatment and market) as well as the difficulties encountered when handling this residue.

Quality Assessment of Mixed and Ceramic Recycled Aggregates from Construction and Demolition Wastes in the Concrete Manufacture According to the Spanish Standard

Construction and demolition waste (CDW) constitutes an increasingly significant problem in society due to the volume generated, rendering sustainable management and disposal problematic. The aim of this study is to identify a possible reuse option in the concrete manufacturing for recycled aggregates with a significant ceramic content: mixed recycled aggregates (MixRA) and ceramic recycled aggregates (CerRA). In order to do so, several tests are conducted in accordance with the Spanish Code on Structural Concrete (EHE-08) to determine the composition in weight and physic-mechanical characteristics (particle size distributions, fine content, sand equivalent, density, water absorption, flakiness index, and resistance to fragmentation) of the samples for the partial inclusion of the recycled aggregates in concrete mixes. The results of these tests clearly support the hypothesis that this type of material may be suitable for such partial replacements if simple pretreatment is carried out. Furthermore, this measure of reuse is in line with European, national, and regional policies on sustainable development, and presents a solution to the environmental problem caused by the generation of CDW.

Influence of Moisture States of Recycled Coarse Aggregates on the Slump Test

The use of recycled aggregate to produce new concretes has become increasingly widespread, and numerous studies have demonstrated that the final product performs similarly to traditional concrete. However, construction and demolition waste (CDW) presents certain characteristics which could limit its acceptance in the construction sector due to worse performance than natural aggregates. One example of this is water absorption, which in recycled aggregates reaches such high values that the amount of free water calculated for mixing the concrete is affected, consequently impacting on the concretes properties, especially consistency. This paper reports the possibility of solving this problem with a simple and inexpensive method; pre-saturation of recycled aggregates prior to adding them to the mix. The results of two different pre-treatments are compared; one consisted of immersing the aggregates in water for 10 minutes and the other, in addition to the above procedure, included a brief period of air drying and subsequent elimination of surface water from the aggregate. Both pre-treatments were found to solve the problem of consistency.

Characterization of Colliery Spoils in León: Potential Uses in Rural Infrastructures

One of the bases of sustainable development is the responsible management of natural resources, and this is the approach which has been adopted by developed countries as regards management of all kinds of waste, through the establishment of management strategies based on prevention, reuse and recycling. This article present the results of a physical, chemical and geotechnical characterization of colliery spoils stored in slag heaps in the Ciñera-Matallana coal mining area in León, Spain. The primary objectives of this research were to determine the suitability of this mining waste for use as granular material in rural and civil engineering infrastructures and to classify it according to national and international road construction standards. On the basis of the results obtained, they are proposed several possible uses (foundation and core layers in track and road embankments, granular sub-base for light traffic and top layers of embankments), although it should be noted the need for mechanical treatments as crushing or sieving and the recommendation of use of sulphate resistant cement to avoid the possible problems.

Standardization as a Driving Force of the use of Recycled Coarse Aggregate in Concrete

When recycled aggregates are used appropriately, it is possible to obtain good quality, economic and environmentally friendly building materials. The emergence in recent years of the use of recycled materials in the construction industry, specifically in the production of concrete, has met with varying degrees of success due to the barriers that the market for recycled products has still to overcome. Scientific studies have focused on the good properties presented by the coarse fraction of construction and demolition waste (CDW), leading to the formulation of various international recommendations which, although still insufficient, provide a stimulus to the use of recycled aggregates in concrete.