Kamil P. Drapala

Improving thermal stability of hydrolysed whey protein-based infant formula emulsions by protein–carbohydrate conjugation

Whey protein hydrolysate (WPH) ingredients are commonly used in the manufacture of partially-hydrolysed infant formulae. The heat stability of these emulsion-based formulae is often poor, compared with those made using intact whey protein. The objective of this study was to improve the heat stability of WPH-based emulsions by conjugation of WPH with maltodextrin (MD) through wet heating. Emulsions stabilised by different protein ingredients, whey protein isolate (WPIE), whey protein hydrolysate (WPHE), heated WPH (WPH-HE), and WPH conjugated with MD (WPH-CE) were prepared and heat treated at 75°C, 95°C or 100°C for 15min. Changes in viscosity, fat globule size distribution (FGSD) and microstructure, evaluated using confocal laser scanning microscopy (CLSM), were used to monitor the effects of hydrolysis, pre-heating and conjugation on the heat stability of the emulsions. Heat stability increased in the order WPHE<WPIE<<WPH-HE<<<WPH-CE; emulsions WPHE, WPIE and WPH-HE destabilised on heating at 75°C, 95°C or 100°C, respectively. Flocculation and coalescence of oil droplets were mediated by protein aggregation (as evidenced by CLSM) on heat treatment of WPH-HE emulsion at 100°C, while no changes in FGSD or microstructure were observed in WPH-CE emulsion on heat treatment at 100°C, demonstrating the excellent thermal stability of emulsions prepared with the conjugated WPH ingredient, due principally to increased steric stabilisation as a result of conjugation.

Short communication: Multi-component interactions causing solidification during industrial-scale manufacture of pre-crystallized acid whey powders

Acid whey (AW) is the liquid co-product arising from acid-induced precipitation of casein from skim milk. Further processing of AW is often challenging due to its high mineral content, which can promote aggregation of whey proteins, which contributes to high viscosity of the liquid concentrate during subsequent lactose crystallization and drying steps. This study focuses on mineral precipitation, protein aggregation, and lactose crystallization in liquid AW concentrates (∼55% total solids), and on the microstructure of the final powders from 2 independent industrial-scale trials. These AW concentrates were observed to solidify either during processing or during storage (24 h) of pre-crystallized concentrate. The more rapid solidification in the former was associated with a greater extent of lactose crystallization and a higher ash-to-protein ratio in that concentrate. Confocal laser scanning microscopy analysis indicated the presence of a loose network of protein aggregates (≤10 µm) and lactose crystals (100-300 µm) distributed throughout the solidified AW concentrate. Mineral-based precipitate was also evident, using scanning electron microscopy, at the surface of AW powder particles, indicating the formation of insoluble calcium phosphate during processing. These results provide new information on the composition- and process-dependent physicochemical changes that are useful in designing and optimizing processes for AW.