Kari Hiltunen

Lactic acid based poly(ester‐urethanes): Use of hydroxyl terminated prepolymer in urethane synthesis

We studied a two step process for lactic acid polymerization: in the first step, the lactic acid is condensation polymerized to a low molecular weight hydroxyl terminated prepolymer and then the molecular weight is raised by joining prepolymer chains together using diisocyanate as the chain extender. The resulting polymer is a thermoplastic poly(ester-urethane). The polymer samples were carefully characterized with 13C-NMR, GPC, DSC, and IR. The results indicate that high conversions of lactic acid can be achieved, as well as independent control of the stereostructure, long chain branches, molecular weight average, and molecular weight distribution. Lactic acid is converted into a poly(ester-urethane) with a weight average molecular weight as high as 390,000 g/mol and a glass transition temperature of 53.7°C. The analyzed content of the monomer in the prepolymer is less than 1 mol % and the lactide content 2.4 mol %, while the final poly(ester-urethane) is essentially monomer and lactide free. The mechanical properties of the poly(ester-urethane) are comparable to those of polylactides.

Lactic acid based poly(ester-urethane)s: The effects of different polymerization conditions on the polymer structure and properties

A two-step process for lactic acid polymerization is studied: in the first step the lactic acid is condensation-polymerized to a low-molecular-weight hydroxyl-terminated prepolymer; and then the molecular weight is raised by joining prepolymer chains together using diisocyanate as the chain extender. The resulting polymer is a thermoplastic poly(ester-urethane). In this study, we synthesized three different prepolymers and used three different diisocyanates as chain extenders. All of the prepolymers were hydroxyl-terminated, and their weight average molecular weights were 5,500 g/mol, 11,900 g/mol, and 26,000 g/mol. One of the diisocyanates was aliphatic, and the other two were stiff cycloaliphatic diisocyanates. The results indicate that of the tested diisocyanates, high weight average molecular weight can be achieved only by using aliphatic 1,6-hexamethylene diisocyanate. The cycloaliphatic diisocyanates produced poly(ester-urethane)s with weight average molecular weights which were quite low, but due to the stiffness of the polymer chains the glass transition temperatures can be as high as 60°C. The 1,6-hexamethylene diisocyanate (HDI) results also indicate that the molecular weight and network formation can be controlled independently by the amount of diisocyanate used and the polymerization conditions. Only the poly(ester-urethane)s which were produced with HDI had good mechanical properties, while the stiff diisocyanates produced very brittle polymers.

Impact modification of lactic acid based poly(ester‐urethanes) by blending

Branched biodegradable poly(ester-urethane)(PEU) was blended with two elastic biodegradable copolymers in proportions 5, 10, 15, and 20 wt % to investigate their effect on this hard and brittle polymer. Copolymer of L-lactide and ϵ-caprolactone, P(L-LA50/CL50), was synthesized by ring-opening polymerization and the other elastic poly(L-lactic acid-co-ϵ-caprolactone)urethane, P(LA50/CL50)U, was prepared by direct polycondensation of L-lactic acid and ϵ-caprolactone, followed with urethane bonding. In addition, four elastic biodegradable copolymers, three of them P(L-LA/CL) and one P(LA/CL)U, were blended with linear PEU to investigate their modifying effect on PEU. These compositions studied were 10, 15, and 20 wt % of P(L-LA40/CL60), P(L-LA60/CL40), P(L-LA80/CL20), and P(LA40/CL60)U in PEU. Blending was done in a batch mixer. PEU became more ductile when blended with P(L-LA/CL) and P(LA/CL)U, and its impact resistance improved markedly. In general, an addition of 15 wt % of copolymer appeared to give the most desirable mechanical properties. Moreover, the more L-lactide in the P(L-LA/CL) copolymer, the better was the miscibility of the blends, as shown by dynamic mechanical thermal analysis (DMTA) and scanning electron microscopy (SEM). One P(L-LA/CL) was also blended with poly(DL-lactide) (PDLLA) to see if the dispersion of rubbery copolymer particles was the same in PDLLA and PEU. A well-known commercial nonbiodegradable rubber [styrene/ethylene/butylene copolymer (SEBS)] was blended with linear PEU to compare its effect on impact strength.

PROPERTIES AND POLYMERIZATION OF BIODEGRADABLE THERMOPLASTIC POLY(ESTER-URETHANE)

Abstract Aliphatic polyesters, such as poly(lactic acids), need high molecular weight for acceptable mechanical properties. This can be achieved through ring-opening polymerization of lactides. The lactide route is, however, relatively complicated, and alternative polymerization routes are of interest. In this paper we report the properties of a polymer made by a two-step process: first a condensation polymerization of lactic acid and then an increase of the molecular weight with diisocyanate. The end product is then a thermoplastic poly(ester-urethane). The hydroxylterminated prepolymer was made with condensation polymerization of L–lactic acid and a small amount of 1,4-butanediol. The polymerization was performed in the melt under nitrogen and reduced pressure. The preparation of poly(ester-urethane) was done in the melt using aliphatic diisocyanates as the chain extenders reacting with the end groups of the prepolymer. The polymer samples were carefully characterized, including preliminary degradation ...

Lipase-catalyzed polyester synthesis

Abstract The use of lipase as biocatalyst in polyesterification of aliphatic diacids or their derivatives, and diols in an organic solvent has been discussed. We have demonstrated that bis(2-chloroethyl) esters of succinic, fumaric, and maleic acid, and bis(2,2,2-trifluoroethyl) sebacate and -dodecanedioate can be polymerized by lipase-catalyzed polytransesterification. Maleate was isomerized to fumarate even under mild reaction conditions, resulting in poly(1,4-butyl fumarate). In order to obtain a high mass-average molar mass of the polyester, solid Mucor miehei lipase was found to be the best lipase and diphenyl ether the best solvent of several investigated. There was no clear relationship with the log P value of the solvent and the polyesterification activity of lipase. The highest degree of polymerization (DP = 184) of poly(1,4-butyl sebacate) with a mass-average molar mass of 46,600 g·mol−1 was obtained in polytransesterification of bis(2,2,2-trifluoroethyl) sebacate and 1,4-butanediol using a prog...

Hydrolysis of lactic acid based poly(ester-urethane)s

The hydrolysis behaviour of lactic acid based poly(ester-urethane)s has been studied in a buffer solution of pH 7·00 at 37 and 55°C. Samples were prepared using a straight two step lactic acid polymerization process. The lactic acid was first polymerized by condensation with a low molecular weight by hydroxyl terminated telechelic prepolymer and the molecular weight then was increased with a chain extender such as a diisocyanate. In the hydrolysis study, the effect on the hydrolysis rate of different stereostructures (different amount of D-units in the polymer chain) and the length of the ester units were studied. The rate of hydrolysis was examined by various techniques including weighing (water absorption and weight loss), GPC (molecular weight and polydispersity), and DSC (thermal properties). GPC measurements showed that at 37°C the weight average molecular weight of the poly(ester-urethane)s started to decrease slowly during the first week of hydrolysis, but that at 55°C the weight average molecular weight decreased dramatically during the first week of hydrolysis. Significant mass loss occurred later at both temperatures.

The biodegradation of lactic acid-based poly(ester-urethanes)

The biodegradability of lactic acid based poly(ester-urethanes) was studied using the headspace test method, which was performed at several elevated temperatures. The poly(ester-urethanes) were prepared using a straight two-step lactic acid polymerization process. The lactic acid is first condensation polymerized to a low molecular weight hydroxyl-terminated telechelic prepolymer and then the molecular weight is increased with a chain extender such as diisocyanate. In the biodegradation studies the effect of different stereostructures (different amounts of D-units in the polymer chain), the length of ester units, and the effect of crosslinking on the biodegradation rate were studied. The results indicate that poly(ester-urethanes) do not biodegrade at 25‡C, but at elevated temperatures they biodegrade well. The different stereostructures and crosslinking have a strong influence on the biodegradation rate. The length of ester units in the polymer chain also affects the biodegradation rate, but much less than crosslinking and stereostructure.

The use of different diols in the synthesis of low-molecular-weight lactic-acid-based telechelic prepolymers

The synthesis of low-molecular-weight (Mw (GPC) < 72000 g mol) lactic-acid-based telechelic prepolymers by condensation polymerization of L-lactic acid was investigated. All polymerizations were carried out in the melt, using tin(II)octoate as catalyst, different diols, and different polymerization temperatures. The products were characterized by differential scanning calorimetry (DSC), gel permeation chromatogra-phy (GPC), titrimetric methods, and 13C nuclear magnetic resonance (NMR). Accordingto NMR, the resulting polymers contained less than 1 mol % of lactic acid monomer and less than 8.5 mol % of lactide. The weight-average molecular weights of prepared prepolymers determined by GPC varied from 3800 to 72,000 g mol, depending on the diol and the polycondensation conditions. In DSC studies, the glass transition temperatures of the resulting polymers varied from 27 to 50°C, and the crystallinity from 0 to 51.8%. When aromatic diols were used in polymerizations, the location of hydroxyl groups had a strong effect on the properties of the final prepolymer. According to our results, the aromatic diols produced higher-molecular-weight prepolymers when the hydroxyl groups were located so that the polyester chains could grow in opposite directions. The introduction of a heteroatom raised the glass transition temperature of the prepolymer.

The synthesis of lactic-acid-based telechelic prepolymers

We have studied how different catalysts and diols affect the properties of low-molecular-weight (Mw (GPC) < 49800 g/mol) lactic-acid-based telechelic prepolymers. The catalysts and diols were tested separately in our previous studies. In this study, we used the best previously tested diols and catalysts together in order to prepare different types of telechelic prepolymers (for example, crystalline or amorphous). All condensation polymerizations were carried out in the melt, using different diols and different catalysts. The prepolymers were characterized by differential scanning calorimetry, gel permeation chromatography, titrimetric methods, and 13C nuclear magnetic resonance (13C-NMR). According to NMR, the resulting polymers contained less than 1 mol % of lactic acid monomer and less than 5.1 mol % of lactide. Dibutyltindilaurate, like tin(II)octoate, produced quite good molecular weights, but the resulting prepolymers contained exceptionally high amounts of D-lactic acid structures, and, therefore, these prepolymers were totally amorphous. Antimony(III)oxide produced a high-molecular-weight prepolymer when the diol used was aliphatic. Like DBTL, Sb2O3 produced amorphous prepolymers, which contained a lower amount of D-lactic acid structures than DBTL prepolymers. 1,8-dihydroxyanthraquinone produced a different kind of chain structure with Ti(IV)bu and Ti(IV)iso because one prepolymer had high crystallinity, and the other showed only a slight crystallinity. Sulphuric acid produced a very high-molecular-weight prepolymer with aliphatic 2-ethyl-1,3-hexanediol; and with aromatic diols, it produced quite good molecular weights, except with 1,8-dihydroxyanthraquinone. High-molecular-weight prepolymers produced with H2SO4 also showed high crystallinity; and, according to 13C-NMR, they did not contain lactide and D-lactic acid structures.