Kazuya Komatsu

CFD simulation of mixing in anaerobic digesters

A three-dimensional CFD model incorporating the rheological properties of sludge was developed and applied to quantify mixing in a full-scale anaerobic digester. The results of the model were found to be in good agreement with experimental tracer response curve. In order to predict the dynamics of mixing, a new parameter, UI (uniformity index) was defined. The visual patterns of tracer mixing in simulation were well reflected in the dynamic variation in the value of UI. The developed model and methods were applied to determine the required time for complete mixing in a full-scale digester at different solid concentrations. This information on mixing time is considered to be useful in optimizing the feeding cycles for better digester performance.

Novel anaerobic digestion process with sludge ozonation for economically feasible power production from biogas

A novel process scheme was developed to achieve economically feasible energy recovery from anaerobic digestion. The new process scheme employs a hybrid configuration of mesophilic and thermophilic anaerobic digestion with sludge ozonation: the ozonated sludge is first degraded in a thermophilic digester and then further degraded in a mesophilic digester. In small-scale pilot experiments of the new process scheme, degradation of VSS improved by 3.5% over the control (mesophilic-only configuration) with 20% less ozone consumption. Moreover, biogas conversion also improved by 7.1% over the control. Selective enrichment of inorganic compounds during centrifugation produced a dewatered sludge cake with very low water content (59.4%). This low water content in the sludge cake improved its auto-thermal combustion potential during incineration and added to the overall energy savings. We conducted a case study to evaluate power generation from biogas for a municipal wastewater treatment plant with an average dry weather flow of 43,000 m3/d. Electricity production cost was 5.2 ¢/kWh for the advanced process with power generation, which is lower than the current market price of 7.2 ¢/kWh. The new anaerobic digestion scheme with power generation may reduce greenhouse gas emissions by about 1,000 t-CO(2)/year compared with the conventional process without power generation.

Evaluation of state variable interface between the Activated Sludge Models and Anaerobic Digestion Model no 1

For plant wide modelling of wastewater treatment, it is necessary to develop a suitable state variables interface for integrating state of the art models of ASM and ADM1. ADM1 currently describes such an interface, however, its suitability needs to be experimentally evaluated. In this study, we characterised activated sludge under aerobic and anaerobic conditions to obtain representative state variables for both models. ASM state variables of X(S), X(H) and X(I) (as obtained from aerobic tests) and ADM1 state variables of X(C) and X(I) (as obtained from anaerobic tests) were then correlated to assess the suitability of current interface. Based on the seven datasets of this study and seven datasets from literatures, it was found that in general ASM state variables were well correlated to the state variables of ADM1. The ADM1 state variable of X(C) could be correlated to the sum of state variables of X(S) and X(H), while X(I) in both the models showed direct correspondence. It was also observed that the degradation kinetics of X(C) under anaerobic condition could be better described by individual degradation kinetics of X(S) and X(H). Therefore, to establish a one to one correspondence between ASM and ADM1 state variables and better description of degradation kinetics in ADM1, replacing the composite variable of X(C) by the state variables of X(S) and X(H) is recommended.

Feasible Power Production from Municipal Sludge Using an Improved Anaerobic Digestion System

Anaerobic digestion with ozonation is a promising process to enhance the digestion efficiency and reduce the sludge quantity for disposal. In this study, new process schemes by incorporating thermophilic digestion were studied for further improvements. Pilot tests were performed with three schemes having mesophilic, thermophilic or mesophilic-thermophilic hybrid reactors. In the process scheme with thermophilic digestion, the degradation ratio of VSS components was observed to improve by 5.5% over mesophilic digestion. The amount of ozone consumption could also be reduced by 18%. However, biogas conversion ratio was not improved due to considerable non-degradable organic fraction remaining in soluble form. In batch tests, this soluble fraction was found to readily degrade by mesophilic microorganism. Based on this observation, a mesophilic-thermophilic hybrid flow scheme was developed. In this flow scheme, thermophilic microbes rapidly degraded ozonated sludge and remaining soluble organic components were converted to biogas by mesophilic microbes. This flow scheme reduced ozone consumption as well as improved the biogas conversion of municipal sludge to 78.6%. The cost performance analysis of a municipal WWTP (population equivalent 150,000) considering electricity production resulted in electricity production cost of 5.0 JPY/kWh, lower than the current market price of 9.3 JPY/kWh.