Kevin L. Gu

Flow-enhanced solution printing of all-polymer solar cells.

Morphology control of solution coated solar cell materials presents a key challenge limiting their device performance and commercial viability. Here we present a new concept for controlling phase separation during solution printing using an all-polymer bulk heterojunction solar cell as a model system. The key aspect of our method lies in the design of fluid flow using a microstructured printing blade, on the basis of the hypothesis of flow-induced polymer crystallization. Our flow design resulted in a ∼90% increase in the donor thin film crystallinity and reduced microphase separated donor and acceptor domain sizes. The improved morphology enhanced all metrics of solar cell device performance across various printing conditions, specifically leading to higher short-circuit current, fill factor, open circuit voltage and significantly reduced device-to-device variation. We expect our design concept to have broad applications beyond all-polymer solar cells because of its simplicity and versatility.

The meniscus-guided deposition of semiconducting polymers

The electronic devices that play a vital role in our daily life are primarily based on silicon and are thus rigid, opaque, and relatively heavy. However, new electronics relying on polymer semiconductors are opening up new application spaces like stretchable and self-healing sensors and devices, and these can facilitate the integration of such devices into our homes, our clothing, and even our bodies. While there has been tremendous interest in such technologies, the widespread adoption of these organic electronics requires low-cost manufacturing techniques. Fortunately, the realization of organic electronics can take inspiration from a technology developed since the beginning of the Common Era: printing. This review addresses the critical issues and considerations in the printing methods for organic electronics, outlines the fundamental fluid mechanics, polymer physics, and deposition parameters involved in the fabrication process, and provides future research directions for the next generation of printed polymer electronics.A primary advantage of polymer semiconductors compared to silicon-based semiconductors lies in its capability of being solution-processed for the large-scale fabrication of electronics that can be flexible, stretchable, implantable, biodegradable, and self-healing. Here, Gu and Shaw et al. review recent developments in meniscus-guided coating that can control thin-film morphology.

Nanoscale Domain Imaging of All-Polymer Organic Solar Cells by Photo-Induced Force Microscopy

Rapid nanoscale imaging of the bulk heterojunction layer in organic solar cells is essential to the continued development of high-performance devices. Unfortunately, commonly used imaging techniques such as tunneling electron microscopy (TEM) and atomic force microscopy (AFM) suffer from significant drawbacks. For instance, assuming domain identity from phase contrast or topographical features can lead to inaccurate morphological conclusions. Here we demonstrate a technique known as photo-induced force microscopy (PiFM) for imaging organic solar cell bulk heterojunctions with nanoscale chemical specificity. PiFM is a relatively recent scanning probe microscopy technique that combines an AFM tip with a tunable infrared laser to induce a dipole for chemical imaging. Coupling the nanometer resolution of AFM with the chemical specificity of a tuned IR laser, we are able to spatially map the donor and acceptor domains in a model all-polymer bulk heterojunction with resolution approaching 10 nm. Domain size from PiFM images is compared to bulk-averaged results from resonant soft X-ray scattering, indicating excellent quantitative agreement. Further, we demonstrate that in our all-polymer system, the AFM topography, AFM phase, and PiFM show poor correlation, highlighting the need to move beyond standard AFM for morphology characterization of bulk heterojunctions.

2D compact model to characterize phase separation in organic solar cell bulk heterojunctions (Conference Presentation)

The phase separation between donor and acceptor molecules within the active layer of an organic solar cells dictates the morphology and hence is key to the recombination rate and ultimately the performance of the organic solar cell. Molecular dynamics (MD) simulation is a suitable technique to understand this phenomenon; however, conventional all-atom MD simulations cannot reach the appropriate length and time scales to compare with macroscopic observation. Even with the many available coarse-grained MD models, it is difficult to reach these scales. Therefore, we introduce here a 2D compact model to overcome this challenge, built by multiscale coarse-graining. First, we simulate systems including conjugated polymers, fullerenes, and organic solvents using all-atom MD to extract information about molecular conformation and packing. This includes an analysis of polymer solution behavior, fullerene clustering, and binary and tertiary mixing properties. These results are then used to systematically parameterize the molecules used in 2D coarse-grained MD simulations. The 2D simulations probe experimentally relevant length scales that were previously intractable to sample by other MD simulation methods. Using this model, we explore ternary systems including polymer, fullerene, and solvent molecules to investigate the phase separation process between polymer donors and fullerene acceptors. In this scheme, we additionally introduce explicit solvent evaporation to emulate realistic processing conditions. We quantify phase separation domain sizes that are comparable to experimentally observed values from resonant soft x-ray scattering. In addition, we extend this framework to other chemical species to demonstrate the flexibility of the approach.

High performance roll-to-roll printed PTB7-Th/PCBM solar cells (Conference Presentation)

Despite having surpassed 10% power conversion efficiency (PCE), widely held as the threshold for commercial viability, high performance organic photovoltaics (OPVs) are still mostly constrained to lab-scale devices fabricated by spin coating. Efforts to produce scalable printed OPVs trail significantly in efficiency, highlighting the need to better understand the processing-morphology-performance relationship in the context of linear printing processes. Here we investigate the OPV system PTB7-Th/PC71BM, which has demonstrated >10% PCE via spincoating but only exhibits ~1% PCE when roll-to-roll printed. Of particular interest is the ubiquitous alcohol wash post-treatment applied to the dried active layer, which induces a significant improvement in device performance, and its crucial role for printed films. While it has been speculated that the primary utility of the alcohol post-treatment is to remove the additive 1,8-diiodooctane (DIO) residue in the dried film, we find here that the wash process itself dramatically impacts morphology in printed films regardless of the presence of DIO. Here we employ various x-ray characterization techniques to probe phase separation, crystallinity, and molecular orientation, as well as in-situ grazing-incidence x-ray diffraction (in-situ GIXD) to monitor morphological evolution during the isopropanol post-treatment process. It is discovered that isopropanol induces significant donor polymer alignment and enhanced π-π degree of crystallinity. Through the understanding gained in this study, we are able to achieve a roll-to-roll printed OPV with 5% PCE, which is to our knowledge the highest reported performance for a roll-to-roll printed single junction photoactive layer on a flexible substrate.

Solution-Phase Conformation and Dynamics of Conjugated Isoindigo-Based Donor-Acceptor Polymer Single Chains

Conjugated polymers are the key material in thin-film organic optoelectronic devices due to the versatility of these molecules combined with their semiconducting properties. A molecular-scale understanding of conjugated polymers is important to the optimization of the thin-film morphology. We examine the solution-phase behavior of conjugated isoindigo-based donor-acceptor polymer single chains of various chain lengths using atomistic molecular dynamics simulations. Our simulations elucidate the transition from a rod-like to a coil-like conformation from an analysis of normal modes and persistence length. In addition, we find another transition based on the solvent environment, contrasting the coil-like conformation in a good solvent with a globule-like conformation in a poor solvent. Overall, our results provide valuable insights into the transition between conformational regimes for conjugated polymers as a function of both the chain length and the solvent environment, which will help to accurately parametrize higher level models.

Optimization of TCR and heat transport in group-IV multiple-quantum-well microbolometers

Group-IV semiconductors have the opportunity to have an equivalent or better temperature coefficient of resistance (TCR) than other microbolometer thermistor materials. By using multiple-quantum-well (MQW) structures, their TCR values can be optimized due to a confinement of carriers. Through two approaches – an activation energy approximation and a custom Monte Carlo transfer matrix method – we simulated this effect for a combination of Group-IV semiconductors and their alloys (e.g., SiGe and GeSn) to find the highest possible TCR, while keeping in mind the critical thicknesses of such layers in a MQW epitaxial stack. We calculated the TCR for a critical-thickness-limited Ge0.8Sn0.2/Ge MQW device to be about -1.9 %/K. Although this TCR is lower than similar SiGe/Si MQW thermistors, GeSn offers possible advantages in terms of fabricating suspended devices with its interesting etch-stop properties shown in previous literature. Furthermore, using finite element modeling of heat transport, we looked at another key bolometer parameter: the thermal time constant. The dimensions of a suspended Ge microbolometer’s supporting legs were fine-tuned for a target response time of 5 ms, incorporating estimations for the size effects of the nanowire-like legs on thermal conductivity.