Leilei Dai

Fast microwave-assisted catalytic co-pyrolysis of lignin and low-density polyethylene with HZSM-5 and MgO for improved bio-oil yield and quality

Fast microwave-assisted catalytic co-pyrolysis of lignin and low-density polyethylene (LDPE) with HZSM-5 and MgO was investigated. Effects of pyrolysis temperature, lignin to LDPE ratio, MgO to HZSM-5 ratio, and feedstock to catalyst ratio on the products yields and chemical profiles were examined. 500°C was the optimal co-pyrolysis temperature in terms of the maximum bio-oil yield. The proportion of aromatics increased with increasing LDPE content. In addition, with the addition of LDPE (lignin/LDPE=1/2), methoxyl group in the phenols was completely removed. A synergistic effect was found between lignin and LDPE. The proportion of aromatics increased and alkylated phenols decreased with increasing HZSM-5 to MgO ratio. The bio-oil yield increased with the addition of appropriate amount of catalyst and the proportion of alkylated phenols increased with increasing catalyst to feedstock ratio.

Production of bio-oil and biochar from soapstock via microwave-assisted co-catalytic fast pyrolysis.

In this study, production of bio-oil and biochar from soapstock via microwave-assisted co-catalytic fast pyrolysis combining the advantages of in-situ and ex-situ catalysis was performed. The effects of catalyst and pyrolysis temperature on product fractional yields and bio-oil chemical compositions were investigated. From the perspective of bio-oil yield, the optimal pyrolysis temperature was 550°C. The use of catalysts reduced the water content, and the addition of bentonite increased the bio-oil yield. Up to 84.16wt.% selectivity of hydrocarbons in the bio-oil was obtained in the co-catalytic process. In addition, the co-catalytic process can reduce the proportion of oxygenates in the bio-oil to 15.84wt.% and eliminate the N-containing compounds completely. The addition of bentonite enhanced the BET surface area of bio-char. In addition, the bio-char removal efficiency of Cd2+ from soapstock pyrolysis in presence of bentonite was 27.4wt.% higher than without bentonite.

Bio-oil from fast pyrolysis of lignin: Effects of process and upgrading parameters

Effects of process parameters on the yield and chemical profile of bio-oil from fast pyrolysis of lignin and the processes for lignin-derived bio-oil upgrading were reviewed. Various process parameters including pyrolysis temperature, reactor types, lignin characteristics, residence time, and feeding rate were discussed and the optimal parameter conditions for improved bio-oil yield and quality were concluded. In terms of lignin-derived bio-oil upgrading, three routes including pretreatment of lignin, catalytic upgrading, and co-pyrolysis of hydrogen-rich materials have been investigated. Zeolite cracking and hydrodeoxygenation (HDO) treatment are two main methods for catalytic upgrading of lignin-derived bio-oil. Factors affecting zeolite activity and the main zeolite catalytic mechanisms for lignin conversion were analyzed. Noble metal-based catalysts and metal sulfide catalysts are normally used as the HDO catalysts and the conversion mechanisms associated with a series of reactions have been proposed.

Ex-situ catalytic co-pyrolysis of lignin and polypropylene to upgrade bio-oil quality by microwave heating

Microwave-assisted fast co-pyrolysis of lignin and polypropylene for bio-oil production was conducted using the ex-situ catalysis technology. Effects of catalytic temperature, feedstock/catalyst ratio, and lignin/polypropylene ratio on product distribution and chemical components of bio-oil were investigated. The catalytic temperature of 250°C was the most conducive to bio-oil production in terms of the yield. The bio-oil yield decreased with the addition of catalyst during ex-situ catalytic co-pyrolysis. When the feedstock/catalyst ratio was 2:1, the minimum char and coke values were 21.22% and 1.54%, respectively. The proportion of cycloalkanes decreased and the aromatics increased with the increasing catalyst loading. A positive synergistic effect was observed between lignin and polypropylene. The char yield dramatically deceased and the bio-oil yield improved during co-pyrolysis compared with those during lignin pyrolysis alone. The proportion of oxygenates dramatically and the minimum value of 6.74% was obtained when the lignin/polypropylene ratio was 1:1.

Fast microwave-assisted ex-catalytic co-pyrolysis of bamboo and polypropylene for bio-oil production

The ex-catalytic co-pyrolysis of bamboo and polypropylene (PP) with HZSM-5 was investigated with microwave assistance. The influences of catalytic temperature, feedstock/catalyst ratio, and bamboo/PP ratio on the product yields and chemical components of bio-oil from the co-pyrolysis were studied. When the catalytic temperature, feedstock/catalyst ratio, and bamboo/PP ratio were 250 °C, 1:2, and 2:1, respectively, the bio-oil yield reached its maximum value at 61.62 wt%. The oxygenate proportion compounds decreased with increasing catalyst content. The PP addition improved the proportions of aromatics and naphthenic hydrocarbons. The bio-oil was upgraded significantly from the jet fuel perspective. A synergistic effect also existed between bamboo and PP.

Catalytic co-pyrolysis of waste vegetable oil and high density polyethylene for hydrocarbon fuel production

In this study, a ZrO2-based polycrystalline ceramic foam catalyst was prepared and used in catalytic co-pyrolysis of waste vegetable oil and high density polyethylene (HDPE) for hydrocarbon fuel production. The effects of pyrolysis temperature, catalyst dosage, and HDPE to waste vegetable oil ratio on the product distribution and hydrocarbon fuel composition were examined. Experimental results indicate that the maximum hydrocarbon fuel yield of 63.1wt. % was obtained at 430°C, and the oxygenates were rarely detected in the hydrocarbon fuel. The hydrocarbon fuel yield increased when the catalyst was used. At the catalyst dosage of 15wt.%, the proportion of alkanes in the hydrocarbon fuel reached 97.85wt.%, which greatly simplified the fuel composition and improved the fuel quality. With the augment of HDPE to waste vegetable oil ratio, the hydrocarbon fuel yield monotonously increased. At the HDPE to waste vegetable oil ratio of 1:1, the maximum proportion (97.85wt.%) of alkanes was obtained. Moreover, the properties of hydrocarbon fuel were superior to biodiesel and 0# diesel due to higher calorific value, better low-temperature low fluidity, and lower density and viscosity.

Microwave-assisted acid pretreatment of alkali lignin: Effect on characteristics and pyrolysis behavior

This study performed microwave-assisted acid pretreatment on pure lignin. The effects of microwave temperature, microwave time, and hydrochloric acid concentration on characteristics and pyrolysis behavior of lignin were examined. Results of ultimate analysis revealed better properties of all pretreated samples than those of raw lignin. Fourier transform infrared spectroscopy analysis showed breakage of βO4 bond and aliphatic side chain, decrease in OH groups, and formation of CO groups in pretreatment. Microwave temperature exerted more significant influence on lignin structure. Thermal stability of treated lignin was improved and insensitive to short microwave time and acid concentration under mild conditions. Resulting from improved alkyl-phenols and decreased alkoxy-phenols, microwave-assisted acid pretreatment of lignin yielded bio-oil with excellent quality. Total yield of phenols in pyrolysis vapors (200 °C) improved to 14.15%, whereas that of guaiacols decreased to 22.36%. This study shows that microwave-assisted acid pretreatment is a promising technology for lignin conversion.

Hydrothermal pretreatment of bamboo sawdust using microwave irradiation

In the present study, the effect of temperature and residence time during microwave hydrothermal pretreatment (MHT) on hydrochar properties and pyrolysis behaviors was investigated. Experimental results indicated that higher heating value (HHV) and fixed carbon content gradually increased with increased pretreatment severity. Obvious reduction of oxygen content was found under MHT at 230°C-15min and 210°C-35min. Although lower mass yield was observed under severe conditions, corresponding energy yield was relatively higher. Crystallinity indexes of hydrochar demonstrated an upward trend with increased residence time. Unlike hydroxyl group, dissociation of acetyls was more favorable under prolonged residence time rather than increased temperature. Peaks in thermogravimetric and derivative thermogravimetric curves shifted to higher temperature region under severe conditions, indicating better thermal stability. Py-GC/MS analysis suggested that acids content was decreased but sugars increased with increased MHT severity. Moreover, compared to temperature, residence time was mainly responsible for acetic acid formation.

Co-pyrolysis of microwave-assisted acid pretreated bamboo sawdust and soapstock

Fast microwave-assisted co-pyrolysis of pretreated bamboo sawdust and soapstock was conducted. The pretreatment process was carried out under microwave irradiation. The effects of microwave irradiation temperature, irradiation time, and concentration of hydrochloric acid on product distribution from co-pyrolysis and the relative contents of the major components in bio-oil were investigated. A maximum bio-oil yield of 40.00 wt.% was obtained at 200 °C for 60 min with 0.5 M hydrochloric acid. As pretreatment temperature, reaction time and acid concentration increased, respectively, the relative contents of phenols, diesel fraction (C12 + aliphatics), and other oxygenates decreased. The gasoline fraction (including C5-C12 aliphatics and aromatics) ranged from 55.77% to 73.30% under various pretreatment conditions. Therefore, excessive reaction time and concentration of acid are not beneficial to upgrading bio-oil.

Microwave-assisted co-pyrolysis of pretreated lignin and soapstock for upgrading liquid oil: Effect of pretreatment parameters on pyrolysis behavior

The co-pyrolysis of pretreated lignin and soapstock was carried out to upgrade vapors under microwave irradiation. Results showed that the yield of 29.92-42.21 wt% of upgraded liquid oil was achieved under varied pretreatment conditions. Char yield decreased from 32.44 wt% for untreated control to 24.35 wt% for the 150 °C pretreated samples. The increased temperature, irradiation time and acid concentration were conducive to decrease the relative contents of phenols and oxygenates in liquid oils. The main components of the liquid oil were gasoline fraction (mono-aromatics and C5-C12 aliphatics), which ranged from 57.38 to 71.98% under various pretreatment conditions. Meanwhile, the diesel fraction (C12+ aliphatics) ranged from 13.16 to 22.62% from co-pyrolysis of pretreated lignin and soapstock, comparing with 10.18% of C12+ aliphatics from co-pyrolysis of non-pretreated lignin and soapstock. A possible mechanism was proposed for co-pyrolysis of pretreated lignin and soapstock for upgraded liquid oils.