Lucas R. Meza

Strong, lightweight, and recoverable three-dimensional ceramic nanolattices

Compressive, ductile ceramic nanolattices Ceramics are strong and stiff, but their limited ability to stretch like putty or steels makes them unsuitable for many engineering applications. Meza et al. constructed ceramic nanolattices from aluminum oxide, in which the beams are designed to stretch rather than bend. A key parameter in lattice design is the ratio of the wall thickness to the beam radius. When that ratio is small enough, compressing the beams does not break them. That way, the nanolattices can be highly compressed and recover to something close to their original shape when the stress is removed. Science, this issue p. 1322 Hollow, three-dimensional alumina nanolattices absorb energy and recover after substantial compression. Ceramics have some of the highest strength- and stiffness-to-weight ratios of any material but are suboptimal for use as structural materials because of their brittleness and sensitivity to flaws. We demonstrate the creation of structural metamaterials composed of nanoscale ceramics that are simultaneously ultralight, strong, and energy-absorbing and can recover their original shape after compressions in excess of 50% strain. Hollow-tube alumina nanolattices were fabricated using two-photon lithography, atomic layer deposition, and oxygen plasma etching. Structures were made with wall thicknesses of 5 to 60 nanometers and densities of 6.3 to 258 kilograms per cubic meter. Compression experiments revealed that optimizing the wall thickness-to-radius ratio of the tubes can suppress brittle fracture in the constituent solid in favor of elastic shell buckling, resulting in ductile-like deformation and recoverability.

Fabrication and deformation of three-dimensional hollow ceramic nanostructures

Creating lightweight, mechanically robust materials has long been an engineering pursuit. Many siliceous skeleton species--such as diatoms, sea sponges and radiolarians--have remarkably high strengths when compared with man-made materials of the same composition, yet are able to remain lightweight and porous. It has been suggested that these properties arise from the hierarchical arrangement of different structural elements at their relevant length scales. Here, we report the fabrication of hollow ceramic scaffolds that mimic the length scales and hierarchy of biological materials. The constituent solids attain tensile strengths of 1.75 GPa without failure even after multiple deformation cycles, as revealed by in situ nanomechanical experiments and finite-element analysis. We discuss the high strength and lack of failure in terms of stress concentrators at surface imperfections and of local stresses within the microstructural landscape. Our findings suggest that the hierarchical design principles offered by hard biological organisms can be applied to create damage-tolerant lightweight engineering materials.

Resilient 3D hierarchical architected metamaterials

Significance Fractal-like architectures exist in natural materials, like shells and bone, and have drawn considerable interest because of their mechanical robustness and damage tolerance. Developing hierarchically designed metamaterials remains a highly sought after task impaired mainly by limitations in fabrication techniques. We created 3D hierarchical nanolattices with individual beams comprised of multiple self-similar unit cells spanning length scales over four orders of magnitude in fractal-like geometries. We show, through a combination of experiments and computations, that introducing hierarchy into the architecture of 3D structural metamaterials enables the attainment of a unique combination of properties: ultralightweight, recoverability, and a near-linear scaling of stiffness and strength with density. Hierarchically designed structures with architectural features that span across multiple length scales are found in numerous hard biomaterials, like bone, wood, and glass sponge skeletons, as well as manmade structures, like the Eiffel Tower. It has been hypothesized that their mechanical robustness and damage tolerance stem from sophisticated ordering within the constituents, but the specific role of hierarchy remains to be fully described and understood. We apply the principles of hierarchical design to create structural metamaterials from three material systems: (i) polymer, (ii) hollow ceramic, and (iii) ceramic–polymer composites that are patterned into self-similar unit cells in a fractal-like geometry. In situ nanomechanical experiments revealed (i) a nearly theoretical scaling of structural strength and stiffness with relative density, which outperforms existing nonhierarchical nanolattices; (ii) recoverability, with hollow alumina samples recovering up to 98% of their original height after compression to ≥50% strain; (iii) suppression of brittle failure and structural instabilities in hollow ceramic hierarchical nanolattices; and (iv) a range of deformation mechanisms that can be tuned by changing the slenderness ratios of the beams. Additional levels of hierarchy beyond a second order did not increase the strength or stiffness, which suggests the existence of an optimal degree of hierarchy to amplify resilience. We developed a computational model that captures local stress distributions within the nanolattices under compression and explains some of the underlying deformation mechanisms as well as validates the measured effective stiffness to be interpreted as a metamaterial property.

Ultrahigh Strength of Dislocation-Free Ni3Al Nanocubes

Individual Ni(3) Al nanocubes under pressure are investigated by comparing the compressive strength of both dislocation-free and irradiated Ni(3) Al nanocubes. The results are dicussed in light of the size-dependent and size-independent strength of face-centered cubic (fcc) nanocrystals in the framework of dislocation nucleation at free surfaces. This study sheds more light on the understanding of fundamental deformation mechanisms and size-affected strength in dislocation-free metallic nanocrystals.

Cryogenic nanoindentation size effect in [0 0 1]-oriented face-centered cubic and body-centered cubic single crystals

Cryogenic nanoindentation experiments performed on [0 0 1]-oriented single crystalline Nb, W, Al, and Au in an in situ nanomechanical instrument with customized cryogenic testing capability revealed temperature dependence on nanoindentation size effect. The Nix-Gao model, commonly used to capture indentation size effect at room temperature, does not take into account thermal effects and hence is not able to explain these experimental results where both hardness at infinite indentation depth and characteristic material length scale were found to be strong functions of temperature. Physical attributes are critically examined in the framework of intrinsic lattice resistance and dislocation cross-slip probability.

Nanolattices: An Emerging Class of Mechanical Metamaterials

In 1903, Alexander Graham Bell developed a design principle to generate lightweight, mechanically robust lattice structures based on triangular cells; this has since found broad application in lightweight design. Over one hundred years later, the same principle is being used in the fabrication of nanolattice materials, namely lattice structures composed of nanoscale constituents. Taking advantage of the size-dependent properties typical of nanoparticles, nanowires, and thin films, nanolattices redefine the limits of the accessible material-property space throughout different disciplines. Herein, the exceptional mechanical performance of nanolattices, including their ultrahigh strength, damage tolerance, and stiffness, are reviewed, and their potential for multifunctional applications beyond mechanics is examined. The efficient integration of architecture and size-affected properties is key to further develop nanolattices. The introduction of a hierarchical architecture is an effective tool in enhancing mechanical properties, and the eventual goal of nanolattice design may be to replicate the intricate hierarchies and functionalities observed in biological materials. Additive manufacturing and self-assembly techniques enable lattice design at the nanoscale; the scaling-up of nanolattice fabrication is currently the major challenge to their widespread use in technological applications.