Luděk Heller

Grain-resolved analysis of localized deformation in nickel-titanium wire under tensile load.

Bend it, shape it, remember it Shape-memory alloys have the useful property of returning to their original shape after being greatly deformed. This process depends on the collective behavior of many small mineral grains in the metal. Using three-dimensional x-ray diffraction, Sedmák et al. tracked over 15,000 grains in a nickel-titanium shape-memory alloy as it moved through this transformation, thus linking microscopic changes to the bulk deformation. Science, this issue p. 559 Synchrotron x-ray diffraction of 15,000 grains allows imaging of internal shear bands in NiTi alloy during deformation. The stress-induced martensitic transformation in tensioned nickel-titanium shape-memory alloys proceeds by propagation of macroscopic fronts of localized deformation. We used three-dimensional synchrotron x-ray diffraction to image at micrometer-scale resolution the grain-resolved elastic strains and stresses in austenite around one such front in a prestrained nickel-titanium wire. We found that the local stresses in austenite grains are modified ahead of the nose cone–shaped buried interface where the martensitic transformation begins. Elevated shear stresses at the cone interface explain why the martensitic transformation proceeds in a localized manner. We established the crossover from stresses in individual grains to a continuum macroscopic internal stress field in the wire and rationalized the experimentally observed internal stress field and the topology of the macroscopic front by means of finite element simulations of the localized deformation.

Factors Controlling Superelastic Damping Capacity of SMAs

In this paper, questions linked to the practical use of superelastic damping exploiting stress-induced martensitic transformation for vibration damping are addressed. Four parameters, particularly vibration amplitude, prestrain, temperature of surroundings, and frequency, are identified as having the most pronounced influence on the superelastic damping. Their influence on superelastic damping of a commercially available superelastic NiTi wire was experimentally investigated using a self-developed dedicated vibrational equipment. Experimental results show how the vibration amplitude, frequency, prestrain, and temperature affect the capacity of a superelastic NiTi wire to dissipate energy of vibrations through the superelastic damping. A special attention is paid to the frequency dependence (i.e., rate dependence) of the superelastic damping. It is shown that this is nearly negligible in case the wire is in the thermal chamber controlling actively the environmental temperature. In case of wire exposed to free environmental temperature in actual damping applications, however, the superelastic damping capacity significantly decreases with increasing frequency. This was explained to be a combined effect of the heat effects affecting the mean wire temperature and material properties with the help of simulations using the heat equation coupled phenomenological SMA model.

Monitoring Tensile Fatigue of Superelastic NiTi Wire in Liquids by Electrochemical Potential

Fatigue of superelastic NiTi wires was investigated by cyclic tension in simulated biofluid. The state of the surface of the fatigued NiTi wire was monitored by following the evolution of the electrochemical open circuit potential (OCP) together with macroscopic stresses and strains. The ceramic TiO2 oxide layer on the NiTi wire surface cannot withstand the large transformation strain and fractures in the first cycle. Based on the analysis of the results of in situ OCP experiments and SEM observation of cracks, it is claimed that the cycled wire surface develops mechanochemical reactions at the NiTi/liquid interface leading to cumulative generation of hydrogen, uptake of the hydrogen by the NiTi matrix, local loss of the matrix strength, crack transfer into the NiTi matrix, accelerated crack growth, and ultimately to the brittle fracture of the wire. Fatigue degradation is thus claimed to originate from the mechanochemical processes occurring at the excessively deforming surface not from the accumulation of defects due to energy dissipative bulk deformation processes. Ironically, combination of the two exciting properties of NiTi—superelasticity due to martensitic transformation and biocompatibility due to the protective TiO2 surface oxide layer—leads to excessive fatigue damage during cyclic mechanical loading in biofluids.

Physical Simulation of the Random Failure of Implanted Braided NiTi Stents

A problem of random clinical failures of the braided esophageal NiTi stents has been addressed by performing physical simulation experiments on helical NiTi springs loaded in cyclic tension in air, water, and simulated biological fluid. Strains and stresses involved in spring deformation were analyzed through simulation by FEM implemented SMA model. It was found that the fatigue life of NiTi springs is significantly lower in fluids than in the air pointing toward the corrosion fatigue mechanism. There is, however, a fatigue limit roughly corresponding to the onset of martensitic transformation in the wire, which is not common for corrosion fatigue. It is proposed that surface TiO2 oxide cracking plays major role in that. Once the oxide layer on the NiTi wire surface fractures, typically during the first mechanical cycle, cracks in the oxide layer periodically open and close during subsequent mechanical cycling. This leads to the localization of mechanical and corrosion attacks under the oxide cracked regions. Microcracks within the surface oxide layer crossing over into the NiTi matrix were indeed revealed by scanning electron microscopy of FIB sections of fatigued wires. A corrosion assisted mechanism for fatigue crack nucleation at the interface between the surface oxide and NiTi matrix is proposed based on the available evidence. The approach opens a space for a better assessment of the corrosion fatigue performance of superelastic NiTi and ultimately for estimation of the lifetime of implanted braided NiTi stents.

Modeling of mechanical response of NiTi shape memory alloy subjected to combined thermal and non-proportional mechanical loading: a case study on helical spring actuator:

Textured polycrystals of NiTi-based shape memory alloys (SMA) exhibit pronounced anisotropic properties which significantly influence their response to mechanical and thermal loading. In this work, a constitutive model tailored for non-proportional multi-axial loading of NiTi SMA exhibiting two-stage phase transformation via R-phase is enhanced so that the anisotropy of martensitic structure is captured. Numerical simulations of the mechanical response of a NiTi SMA helical spring subjected to thermal cycling at a constant applied force are performed and compared with experimental data. Quantitative correspondence between experiments and simulations demonstrates the predictive potential of the model. Simulations also provide detailed information on the evolution of distributions of phase fractions and stress within a cross-section of the wire forming the spring. Because the loading is non-proportional, the evolution is rather complex and intriguing.

Corrosion of NiTi Wires with Cracked Oxide Layer

Corrosion behavior of superelastic NiTi shape memory alloy wires with cracked TiO2 surface oxide layers was investigated by electrochemical corrosion tests (Electrochemical Impedance Spectroscopy, Open Circuit Potential, and Potentiodynamic Polarization) on wires bent into U-shapes of various bending radii. Cracks within the oxide on the surface of the bent wires were observed by FIB–SEM and TEM methods. The density and width of the surface oxide cracks dramatically increase with decreasing bending radius. The results of electrochemical experiments consistently show that corrosion properties of NiTi wires with cracked oxide layers (static load keeps the cracks opened) are inferior compared to the corrosion properties of the straight NiTi wires covered by virgin uncracked oxides. Out of the three methods employed, the Electrochemical Impedance Spectroscopy seems to be the most appropriate test for the electrochemical characterization of the cracked oxide layers, since the impedance curves (Nyquist plot) of differently bent NiTi wires can be associated with increasing state of the surface cracking and since the NiTi wires are exposed to similar conditions as the surfaces of NiTi implants in human body. On the other hand, the potentiodynamic polarization test accelerates the corrosion processes and provides clear evidence that the corrosion resistance of bent superelastic NiTi wires degrades with oxide cracking.

NiTi-Polyimide Composites Prepared Using Thermal Imidization Process

We manufactured NiTi plate-polyimide composite samples and analyzed their thermomechanical behavior. The residual stresses formed in the composite result from the shift of transformation temperatures and shape changes during thermal cycling. We demonstrate the use of finite element analysis for modeling the shape changes. The shape changes result from the difference in coefficients of thermal expansion and from the changes of Young’s modulus and of the coefficient of thermal expansion in the NiTi shape memory alloy.

Simulation of Mechanical Behavior of NiTi Shape Memory Alloys Under Complex Loading: Model Formulation and its Performance in Applications

Actuators in the form of a helical spring made from shape memory alloy are attractive due to light weight, large recoverable deformation, high energy density and manufacturing simplicity. For their optimal design and control detailed information on evolution of phase and stress distribution within the material during operation is advantageous. In this work a constitutive model tailored for non-proportionally loaded shape memory alloys exhibiting R-phase transition, transformation strain anisotropy, tension-compression asymmetry is employed to reveal and interpret relation between macroscopic response of such an actuator and microscopic state within the shape memory material. Numerical simulations confirm good predictive capability of the model and demonstrate that because of naturally non-proportional loading mode, phase and stress distributions within cross-section of the wire may be rather complex and counterintuitive.Copyright