M. Boutinguiza

Laser cladding of bioactive glass coatings

Laser cladding by powder injection has been used to produce bioactive glass coatings on titanium alloy (Ti6Al4V) substrates. Bioactive glass compositions alternative to 45S5 Bioglass were demonstrated to exhibit a gradual wetting angle-temperature evolution and therefore a more homogeneous deposition of the coating over the substrate was achieved. Among the different compositions studied, the S520 bioactive glass showed smoother wetting angle-temperature behavior and was successfully used as precursor material to produce bioactive coatings. Coatings processed using a Nd:YAG laser presented calcium silicate crystallization at the surface, with a uniform composition along the coating cross-section, and no significant dilution of the titanium alloy was observed. These coatings maintain similar bioactivity to that of the precursor material as demonstrated by immersion in simulated body fluid.

CO2 laser cutting of slate

Slate is a natural stone which has the characteristic that shows a well-developed defoliation plane, allowing to easily split it in plates parallel to that plane which are particularly used as tiles for roof building. At present, the manufacturing of slate is mostly manual, being noisy, powdery and unsafe for the worker. Thus, there is a need to introduce new processing methods in order to improve both the working conditions and the quality of the products made of slate. Following the previous work focused on the drilling and cutting of slate tiles using a Nd : YAG laser, we present in this paper the results of the work carried out to explore the possibilities to cut slate plates by using a CO2 laser. A 1.5 kW CO2 laser was used to perform different experiments in which, the influence of some processing parameters (average power, assist gas pressure) on the geometry and quality of the cut was studied. The results obtained show that the CO2 laser is a feasible tool for a successful cutting of slate. r 2001 Elsevier Science Ltd. All rights reserved.

Three-dimensional bioactive glass implants fabricated by rapid prototyping based on CO2 laser cladding

Three-dimensional bioactive glass implants were produced by rapid prototyping based on laser cladding without using moulds. CO(2) laser radiation was employed to melt 45S5 and S520 bioactive glass particles and to deposit the material layer by layer following a desired geometry. Controlled thermal input and cooling rate by fine tuning of the processing parameters allowed the production of crack-free fully dense implants. Microstructural characterization revealed chemical composition stability, but crystallization during processing was extensive when 45S5 bioactive glass was used. Improved results were obtained using the S520 bioactive glass, which showed limited surface crystallization due to an expanded sintering window (the difference between the glass transition temperature and crystallization onset temperature). Ion release from the S520 implants in Tris buffer was similar to that of amorphous 45S5 bioactive glass prepared by casting in graphite moulds. Laser processed S520 scaffolds were not cytotoxic in vitro when osteoblast-like MC3T3-E1 cells were cultured with the dissolution products of the glasses; and the MC3T3-E1 cells attached and spread well when cultured on the surface of the materials.

Theoretical analysis of material removal mechanisms in pulsed laser fusion cutting of ceramics

It is well known that the efficiency of material removal mechanisms has a crucial influence on the performance and quality of the laser cutting process. However, they are very difficult to study since the physical processes and parameters which govern them are quite complicated to observe and measure experimentally. For this reason, the development of theoretical models to analyse the material removal mechanisms is very important for understanding the characteristics and influence of these processes.In this paper, a theoretical model of the pulsed laser fusion cutting of ceramics is presented. The material removal mechanisms from the cutting front are modelled under the assumption that the ceramic material may be, simultaneously, melted and evaporated by the laser radiation. Therefore, three ejection mechanisms are investigated together: ejection of molten material by the assist gas, evaporation of the liquid and ejection of molten material due to the recoil pressure generated by the evaporation from the cutting front.The temporal evolution of the material removal mechanisms and the thickness of the molten layer are solved for several laser pulse modes. Theoretical results are compared with experimental observations to validate the conclusions regarding the influence of frequency and pulse length on the cutting process.

Comparative study of the influence of the gas injection system on the Nd:yttrium-aluminum-garnet laser cutting of advanced oxide ceramics

Cutting of advanced oxide ceramics is still a difficult task. In this work, the possibility to effectively cut them using a Nd:YAG laser guided by an optical fiber is demonstrated. The key points are the aerodynamic interactions of the assist gas jet in the fusion laser cutting of ceramics. A comprehensive study of the influence of these aerodynamic interactions on the laser cutting of advanced oxide ceramics has been carried out. The characteristics of the heat affected zone (HAZ) were studied related to the efficiency of the assist gas to eject the molten material. It has been demonstrated that the HAZ can be avoided with a suitable design of the gas injection system combined with an appropriate selection of the values of the processing parameters. With the aim of improving the efficiency of the assist gas injection system, a new cutting head with an off-axis supersonic nozzle was developed. Furthermore, a comparison between the utilization of a conventional coaxial conical nozzle to inject the assist gas and the new system is presented. The results obtained give clear proof that the use of the new gas injection system leads to a great improvement on the cut quality by means of a more efficient removing of the molten material out of the cutting front. This result is of special interest in the laser fusion cutting of thick ceramic plates at high processing rates.

Alloying of hydroxyapatite onto Ti6Al-4V by high power laser irradiation.

In the biomedical field, the synthetic hydroxyapatite [Ca10(PO)4(OH)2], with similarity to the inorganic component of bone but brittle, has been considered as the appropriate coating on stronger implant materials, such as metallic implants, for presenting a surface which is conductive to bone formation. Many industrial and laboratory techniques were developed to apply hydroxyapatite onto metallic substrates, such as electrophoretic deposition, ion sputtering, hot isostatic pressing, pulsed laser deposition and the only widely used method commercially available: plasma spraying. This work presents a new approach on how to bind calcium phosphate (CaP) to the Ti alloy with a well-known technique in the metallurgical field: laser surface alloying, in order to overcome the drawbacks of plasma spraying. The analysis of the results obtained and the description of the phenomena that take place in the coating process will complete this explorative study.

Laser-assisted production of spherical TiO2 nanoparticles in water

TiO(2) nanoparticles with controllable average diameter have been obtained by laser ablation in water. A monomode ytterbium doped fiber laser (YDFL) was used to ablate a metallic titanium target placed in deionized water. The resulting colloidal solutions were subjected to laser radiation to study the resizing effect. The crystalline phases, morphology and optical properties of the obtained nanoparticles were characterized by means of transmission electron microscopy (TEM), high-resolution transmission electron microscopy (HRTEM), selected area electron diffraction (SAED), x-ray energy dispersive spectroscopy (EDS) and UV-vis absorption spectroscopy. The colloidal suspensions produced consisting of titanium dioxide crystalline nanoparticles show almost perfect spherical shape with diameters ranging from 3 to 40 nm. The nanoparticles are polycrystalline and exhibit anatase as well as rutile phases.

Toward smart implant synthesis: bonding bioceramics of different resorbability to match bone growth rates.

Craniofacial reconstructive surgery requires a bioactive bone implant capable to provide a gradual resorbability and to adjust to the kinetics of new bone formation during healing. Biomaterials made of calcium phosphate or bioactive glasses are currently available, mainly as bone defect fillers, but it is still required a versatile processing technique to fabricate composition-gradient bioceramics for application as controlled resorption implants. Here it is reported the application of rapid prototyping based on laser cladding to produce three-dimensional bioceramic implants comprising of a calcium phosphate inner core, with moderate in vitro degradation at physiological pH, surrounded by a bioactive glass outer layer of higher degradability. Each component of the implant is validated in terms of chemical and physical properties, and absence of toxicity. Pre–osteoblastic cell adhesion and proliferation assays reveal the adherence and growth of new bone cells on the material. This technique affords implants with gradual-resorbability for restoration of low-load-bearing bone.

Comprehensive assessment of the CO2 laser cut quality of ceramics with different assist gas injection systems

CO2 laser cutting is an efficient and advantageous process for cutting of ceramics when the hardness of such materials makes the conventional machining methods unproductive. At the same time, the application of laser cutting to ceramics involves the assessment of the different process parameters to select the suitable conditions for every specific ceramic. In this work, a comprehensive analysis of the CO2 laser cutting of mullite-alumina is presented. The cut quality was assessed under the criterion of facilitate the comparison of the results obtained using different process parameters and two different assist gas injection systems. For this reason, some quantitative standard parameters were analyzed (kerf width, roughness, perpendicularity), besides of the preliminary survey of some features and the microscopic examination of the heat affected zone. The results demonstrate the improvement of the cut quality using an assist gas injection system based on an off-axis De Laval nozzle.

Production of nanoparticles from natural hydroxylapatite by laser ablation

Laser ablation of solids in liquids technique has been used to obtain colloidal nanoparticles from biological hydroxylapatite using pulsed as well as a continuous wave (CW) laser. Transmission electron microscopy (TEM) measurements revealed the formation of spherical particles with size distribution ranging from few nanometers to hundred nanometers and irregular submicronic particles. High resolution TEM showed that particles obtained by the use of pulsed laser were crystalline, while those obtained by the use of CW laser were amorphous. The shape and size of particles are consistent with the explosive ejection as formation mechanism.