R. Comesaña

Laser cladding of bioactive glass coatings

Laser cladding by powder injection has been used to produce bioactive glass coatings on titanium alloy (Ti6Al4V) substrates. Bioactive glass compositions alternative to 45S5 Bioglass were demonstrated to exhibit a gradual wetting angle-temperature evolution and therefore a more homogeneous deposition of the coating over the substrate was achieved. Among the different compositions studied, the S520 bioactive glass showed smoother wetting angle-temperature behavior and was successfully used as precursor material to produce bioactive coatings. Coatings processed using a Nd:YAG laser presented calcium silicate crystallization at the surface, with a uniform composition along the coating cross-section, and no significant dilution of the titanium alloy was observed. These coatings maintain similar bioactivity to that of the precursor material as demonstrated by immersion in simulated body fluid.

Study of melt flow dynamics and influence on quality for CO2 laser fusion cutting

The understanding of melt flow dynamics during fusion laser cutting is still a topic of great importance because this determines the quality characteristics of the processed workpiece. Despite the complexity of the experimental study of the physical processes involved in this technique, fusion laser cutting can be visualized during the processing of glass because this material absorbs the laser radiation provided by a CO2 laser but shows transparency to visible radiation. Then, we present in this work the results of the study of the melt flow dynamics during laser cutting of glass. Under different experimental conditions, the dynamics of the cutting front and its complete geometry (front wall inclination), and the evolution of the melt along the cut edge were analysed using a high-speed video camera to study the process. A phenomenon concerning the plasma plume formed during the process was observed, which has not been previously reported in the literature. This can displace the normal shock wave (MSD) commonly formed in the inlet kerf and can affect the assist gas flow into the kerf.On the other hand, the analysis of the recorded images allowed the determination of not only the amount of molten material along the cut edge but also the direction and velocity of the melt. Relevant processing parameters affecting the flow of molten material were assessed. These results were used as a basis to explain the different processes involved in the generation of dross, a typical imperfection appearing in laser cutting.

Three-dimensional bioactive glass implants fabricated by rapid prototyping based on CO2 laser cladding

Three-dimensional bioactive glass implants were produced by rapid prototyping based on laser cladding without using moulds. CO(2) laser radiation was employed to melt 45S5 and S520 bioactive glass particles and to deposit the material layer by layer following a desired geometry. Controlled thermal input and cooling rate by fine tuning of the processing parameters allowed the production of crack-free fully dense implants. Microstructural characterization revealed chemical composition stability, but crystallization during processing was extensive when 45S5 bioactive glass was used. Improved results were obtained using the S520 bioactive glass, which showed limited surface crystallization due to an expanded sintering window (the difference between the glass transition temperature and crystallization onset temperature). Ion release from the S520 implants in Tris buffer was similar to that of amorphous 45S5 bioactive glass prepared by casting in graphite moulds. Laser processed S520 scaffolds were not cytotoxic in vitro when osteoblast-like MC3T3-E1 cells were cultured with the dissolution products of the glasses; and the MC3T3-E1 cells attached and spread well when cultured on the surface of the materials.

Laser-assisted production of spherical TiO2 nanoparticles in water

TiO(2) nanoparticles with controllable average diameter have been obtained by laser ablation in water. A monomode ytterbium doped fiber laser (YDFL) was used to ablate a metallic titanium target placed in deionized water. The resulting colloidal solutions were subjected to laser radiation to study the resizing effect. The crystalline phases, morphology and optical properties of the obtained nanoparticles were characterized by means of transmission electron microscopy (TEM), high-resolution transmission electron microscopy (HRTEM), selected area electron diffraction (SAED), x-ray energy dispersive spectroscopy (EDS) and UV-vis absorption spectroscopy. The colloidal suspensions produced consisting of titanium dioxide crystalline nanoparticles show almost perfect spherical shape with diameters ranging from 3 to 40 nm. The nanoparticles are polycrystalline and exhibit anatase as well as rutile phases.

Toward smart implant synthesis: bonding bioceramics of different resorbability to match bone growth rates.

Craniofacial reconstructive surgery requires a bioactive bone implant capable to provide a gradual resorbability and to adjust to the kinetics of new bone formation during healing. Biomaterials made of calcium phosphate or bioactive glasses are currently available, mainly as bone defect fillers, but it is still required a versatile processing technique to fabricate composition-gradient bioceramics for application as controlled resorption implants. Here it is reported the application of rapid prototyping based on laser cladding to produce three-dimensional bioceramic implants comprising of a calcium phosphate inner core, with moderate in vitro degradation at physiological pH, surrounded by a bioactive glass outer layer of higher degradability. Each component of the implant is validated in terms of chemical and physical properties, and absence of toxicity. Pre–osteoblastic cell adhesion and proliferation assays reveal the adherence and growth of new bone cells on the material. This technique affords implants with gradual-resorbability for restoration of low-load-bearing bone.

Production of nanoparticles from natural hydroxylapatite by laser ablation

Laser ablation of solids in liquids technique has been used to obtain colloidal nanoparticles from biological hydroxylapatite using pulsed as well as a continuous wave (CW) laser. Transmission electron microscopy (TEM) measurements revealed the formation of spherical particles with size distribution ranging from few nanometers to hundred nanometers and irregular submicronic particles. High resolution TEM showed that particles obtained by the use of pulsed laser were crystalline, while those obtained by the use of CW laser were amorphous. The shape and size of particles are consistent with the explosive ejection as formation mechanism.

Laser Surface Texturing of Polymers for Biomedical Applications

Polymers are materials widely used in biomedical science because of their biocompatibility, and good mechanical properties (which, in some cases, are similar to those of human tissues); however, these materials are, in general, chemically and biologically inert. Surface characteristics, such as topography (at the macro-, micro, and nanoscale), surface chemistry, surface energy, charge or wettability are interrelated properties, and they cooperatively influence the biological performance of materials when used for biomedical applications. They regulate the biological response at the implant/tissue interface (e.g., influencing the cell adhesion, cell orientation, cell motility, etc.). Several surface processing techniques have been explored to modulate these properties for biomedical applications. Despite their potentials, these methods have limitations that prevent their applicability. In this regard, laser-based methods, in particular laser surface texturing (LST), can be an interesting alternative. Different works have showed the potentiality of this technique to control the surface properties of biomedical polymers and enhance their biological performance; however, more research is needed to obtain the desired biological response. This work provides a general overview of the basics and applications of LST for the surface modification of polymers currently used in the clinical practice (e.g. PEEK, UHMWPE, PP, etc.). The modification of roughness, wettability, and their impact on the biological response is addressed to offer new insights on the surface modification of biomedical polymers.

Laser surface texturing of bioactive materials

Surface topography and chemical composition are two factors affecting the osseointegration of an implant, extremely relevant to satisfy all the requirements needed for bio-implant applications. Nevertheless, some of the materials used for implants do not satisfy properties such as biocompatibility and osteointegration. In this sense, lasers are adequate tools to produce macro-and micro-structures on metallic alloys or polymer surfaces in order to improve their biological response. In view of this, the process of laser surface texturing of two common materials used in implants, such as titanium and PEEK (polyetheretherketone) is investigated in the present work, both from a theoretical and experimental point of view. In order to perform this process, influence of different laser wavelengths has also been studied (λ = 10600, 1064, 532, and 355 nm).Surface topography and chemical composition are two factors affecting the osseointegration of an implant, extremely relevant to satisfy all the requirements needed for bio-implant applications. Nevertheless, some of the materials used for implants do not satisfy properties such as biocompatibility and osteointegration. In this sense, lasers are adequate tools to produce macro-and micro-structures on metallic alloys or polymer surfaces in order to improve their biological response. In view of this, the process of laser surface texturing of two common materials used in implants, such as titanium and PEEK (polyetheretherketone) is investigated in the present work, both from a theoretical and experimental point of view. In order to perform this process, influence of different laser wavelengths has also been studied (λ = 10600, 1064, 532, and 355 nm).

Laser processing and synthesis of ceramic biomaterials for osseointegrable applications

Since 1970 ceramic materials have been used in different applications involving the repair of bone defects or traumatic diseases. Ceramic materials such as bioactive glasses or apatite calcium phosphates are among the most used in restorative medicine based on the proved fact that they are able to bond to bone. Due to their poor mechanical properties, these materials are currently used as coatings to improve fixation and osseointegration of cementless metallic based implant devices.In this paper a review of different laser techniques used to process these ceramic biomaterials will be presented. A comparison between the laser cladding and the pulsed laser deposition techniques to produce biocompatible calcium phosphate coatings will be given.Since 1970 ceramic materials have been used in different applications involving the repair of bone defects or traumatic diseases. Ceramic materials such as bioactive glasses or apatite calcium phosphates are among the most used in restorative medicine based on the proved fact that they are able to bond to bone. Due to their poor mechanical properties, these materials are currently used as coatings to improve fixation and osseointegration of cementless metallic based implant devices.In this paper a review of different laser techniques used to process these ceramic biomaterials will be presented. A comparison between the laser cladding and the pulsed laser deposition techniques to produce biocompatible calcium phosphate coatings will be given.

Processing of pure Ti by rapid prototyping based on laser cladding

Rapid prototyping based on laser cladding is an additive manufacturing (AM) process based on the overlapping of cladding tracks to produce functional components. Powder or wire are fed into a melting pool created using laser radiation as a heat source and the relative movement between the beam and the work piece makes possible to generate pieces layer-by-layer. This technique can be applied for any material which can be melted and the components can be manufactured directly according to a computer aided design (CAD) model. Additive manufacturing is particularly interesting to produce titanium components because, in this case, the loss of material produced by subtractive manufacturing methods is highly costly. Moreover, titanium and its alloys are widely used in biomedical, aircraft, chemical and marine industries due to their biocompatibility, excellent corrosion resistance and superior strength-to-weight ratio. In this research work, a near-infrared laser delivering a maximum power of 500W is used to produce pure titanium thin parts. Dimensions and surface morphology are characterized using Optical Microscopy (OM) and Scanning Electron Microscopy (SEM), the hardness by nanoindentation and the composition by X-Ray Diffraction (XRD) and Energy Dispersive X-Ray Spectroscopy (EDS). The aim of this work is to establish the conditions under which satisfactory properties are obtained and to understand the relationship between microstructure/properties and deposition parameters.