Martin Wissink

Investigation of Injection Strategies to Improve High Efficiency RCCI Combustion With Diesel and Gasoline Direct Injection

Experiments were performed to investigate injection strategies for improving engine-out emissions of RCCI combustion in a heavy-duty diesel engine. Previous studies of RCCI combustion using port-injected low-reactivity fuel (e.g., gasoline or iso-octane) and direct-injected high-reactivity fuel (e.g., diesel or n-heptane) have reported greater than 56% gross indicated thermal efficiency while meeting the EPA 2010 heavy-duty PM and NOx emissions regulations in-cylinder. However, CO and UHC emissions were higher than in diesel combustion. This increase is thought to be caused by crevice flows of trapped low-reactivity fuel and lower cylinder wall temperatures. In the present study, both the low- and high-reactivity fuels were direct-injected, enabling more precise targeting of the low-reactivity fuel as well as independent stratification of equivalence ratio and reactivity. Experiments with direct-injection of both gasoline and diesel were conducted at 9 bar IMEP and compared to results from experiments with port-injected gasoline and direct-injected diesel at matched conditions. The results indicate that reductions in UHC, CO, and PM are possible with direct-injected gasoline, while maintaining similar gross indicated efficiency as well as NOx emissions well below the EPA 2010 heavy-duty limit. Additionally, experimental results were simulated using multi-dimensional modeling in the KIVA-3V code coupled to a Discrete Multi-Component fuel vaporization model. The simulations suggest that further UHC reductions can be made by using wider injector angles which direct the gasoline spray away from the crevices.Copyright

Natural Gas for High Load Dual-Fuel Reactivity Controlled Compression Ignition (RCCI) in Heavy-Duty Engines

Reactivity controlled compression ignition (RCCI) has been shown to be capable of providing improved engine efficiencies coupled with the benefit of low emissions via in-cylinder fuel blending. Much of the previous body of work has studied the use of gasoline as the premixed low-reactivity fuel. However, there is interest in exploring the use of alternative fuels in advanced combustion strategies. Due to the strong market growth of natural gas as a fuel in both mobile and stationary applications, a study on the use of methane for RCCI combustion was performed. Single cylinder heavy-duty engine experiments were undertaken to examine the operating range of the RCCI combustion strategy with methane/diesel fueling, and was compared against gasoline/diesel RCCI operation. The experimental results show a significant load extension of RCCI engine operation with methane/diesel fueling compared to gasoline/diesel fueling. For gasoline/diesel fueling, a maximum load of 6.9 bar IMEPg at CA50 = 0° aTDC and 7.0 bar IMEPg at CA50 = 4° aTDC was obtained without use of EGR. For methane/diesel fueling a maximum load of 15.4 bar IMEPg at CA50 = 0° aTDC and 17.3 bar IMEPg at CA50 = 4° aTDC was achieved, showing the effectiveness of the use of methane in extending the load limit for RCCI engine operation.Copyright

The role of the diffusion-limited injection in direct dual fuel stratification:

Low-temperature combustion offers an attractive combination of high thermal efficiency and low NO x and soot formation at moderate engine load. However, the kinetically-controlled nature of low-temperature combustion yields little authority over the rate of heat release, resulting in a tradeoff between load, noise, and thermal efficiency. While several single-fuel strategies have achieved full-load operation through the use of equivalence ratio stratification, they uniformly require retarded combustion phasing to maintain reasonable noise levels, which comes at the expense of thermal efficiency and combustion stability. Previous work has shown that control over heat release can be greatly improved by combining reactivity stratification in the premixed charge with a diffusion-limited injection that occurs after low-temperature heat release, in a strategy called direct dual fuel stratification. While the previous work has shown how the heat release control offered by direct dual fuel stratification differs from other strategies and how it is enabled by the reactivity stratification created by using two fuels, this paper investigates the effects of the diffusion-limited injection. In particular, the influence of fuel selection and the pressure, timing, and duration of the diffusion-limited injection are examined. Diffusion-limited injection fuel type had a large impact on soot formation, but no appreciable effect on performance or other emissions. Increasing injection pressure was observed to decrease filter smoke number exponentially while improving combustion efficiency. The timing and duration of the diffusion-limited injection offered precise control over the heat release event, but the operating space was limited by a tradeoff between NO x and soot.