Massimo Morale

Advanced Refrigerating Plants Based on Transcritical Cycles Working with Carbon Dioxide for Commercial Refrigeration

Supermarkets and hypermarkets require a huge amount of energy to maintain chilled and frozen food in product display cases and cold storage rooms and thermal comfort in the whole building. Systems exploited require very large refrigerant charges for operation and suffer significant leakages. The challenge for advanced systems, based on equipment which reduce TEWI, suggests the proposal of carbon dioxide: a natural working fluid. This paper deals with a feasibility study of a refrigerating system for a big hypermarket in Sicily based on a three-stage transcritical cycle working with carbon dioxide which is compared with an alternative system composed of two cycles operating as a binary refrigerating plant: a top cycle working with propane and a bottom cycle working with carbon dioxide. The cold is produced at two temperature: - 15°C and -35°C. In both alternative systems, cold at -15°C will be delivered to display cases, cold stores etc. by means of a secondary loop into which circulates a refrigerant fluid (e.g. an ethylene-glycol solution), while cold at -35°C will be delivered by another loop into which circulates directly liquid carbon dioxide. Main results obtained demonstrate the effective feasibility of plants which seem suitable for commercial refrigeration, bearing in mind that is of capital relevance the best operating efficiency of the secondary loop system. This depends mainly on thorough design and building of the secondary loops, especially for those which op erate at lower temperature.

Modelling heat transfer-controlled cooling and freezing times: a comparison between computational values and experimental results

Modelling of heat transfer-controlled cooling and freezing time predictions are very important for a good preservation of foodstuffs. In that regard, we used a computer code based on the finite-element method that allowed us to analyse the phase-change of various foodstuffs during their freezing. The model was exercised to predict process times. The results can be used to design high efficiency plants. In this work, the results predicted by the FEM program are compared with the experimental values given in technical literature.

Analysis of Air Cycle and Efficiency Evaluation for a Blast Freezing Tunnel Plant

Air refrigerating systems offer a suitable alternative to vapour compression systems. Air can be used as working fluid in gas compression cycles for refrigeration, air conditioning and heat pump systems. This paper gives some results of theoretical investigation into improved air cycles for refrigeration systems and a comparison is made with their performances. The case-study relates to a dual purpose refrigerating plant. A blast freezing tunnel gives the coldest air stream and, in cascade, the air coming out from the tunnel is used in a channel network for feeding a lot of chilling cells. The case-study analysed indicates that there is a real possibility to build plants which will be equipped with air inverse cycles.

A Testing Facility for Refrigerating Plants Equipment Working with New Fluids

A test rig was built in the department of energy, in laboratory of refrigerating engineering for test runs with a lot of fluid and equipment of various kind for commercial refrigeration. The facility has been continuously improved during the past years and allows to perform experiments aiming to assess the performance characteristics both of conventional and new equipment for commercial refrigeration. In the test rig can be tested a lot of cooling loop filled with a secondary fluid for simulation of their behavior in industrial and commercial plants (e.g.: during exploitation in supermarket and hypermarket for refrigeration of foodstuffs in cold store, display cases and cabinets, etc.). The paper reports main results of the experiments performed with the new fluid R422A versus the original refrigerating fluid R22.