Mauro Claudino

Bringing D-limonene to the scene of bio-based thermoset coatings via free-radical thiol–ene chemistry: macromonomer synthesis, UV-curing and thermo-mechanical characterization

The increasing pursuit for bio-based plastic materials led us to investigate the potential use of the monoterpene limonene in thermoset synthesis using the free-radical mediated thiol–ene reaction. The high efficiency of this reaction to prepare multifunctional ene-terminated resins, as intermediary macromolecular precursors, for thermosets synthesis was demonstrated under thermal and photoinitiated conditions. Although an excess of terpene favors formation of well-defined macromonomers in organic solution, the characteristic low-vapor pressure of limonene hinders its simple removal (or recycling) via evaporation after synthesis. Alteration to an initial thiol–ene stoichiometry of 1:0.5 enables production of high molecular weight resins in the form of ‘hyperbranched oligomeric-like’ structures having moderate polydispersity. UV-curing of these polyfunctional resins combined with equal mole compositions of multifunctional alkyl ester 3-mercapto propionates yields highly sticky, amorphous and flexible elastomers with different thermo-mechanical properties. These can be further modulated by varying the amount of unreacted thiol occluded within the networks working as a plasticizer. Introduction of a renewable cycloaliphatic structure into the materials offers a convenient way to enhance the glass-transition temperature and stiffness of traditional thiol–ene networks. The materials synthesized may be considered potentially useful as sealants and adhesives in a wide variety of applications including organic coatings. The versatility of UV-irradiation over thermal initiation makes this method particularly suitable for green industrial synthesis processes via thiol–ene chemistry using limonene and multifunctional thiols. The thiol–ene system evaluated herein serves as a model example for the sustainable incorporation of natural diolefinic monomers into semi-synthetic thiol–ene networks exhibiting a range of thermo-mechanical properties.

Thiol–ene coupling kinetics of D-limonene: a versatile ‘non-click’ free-radical reaction involving a natural terpene

The free-radical photoinduced thiol–ene reaction between D-limonene, as renewable diolefinic substrate, and two mono-/tri-functional thiols (iso-tridecyl 3-mercaptopropionate and trimethylolpropane tris(3-mercaptopropionate)), has been investigated kinetically to define a relationship between alkene structure and reactivity. Separate thiol–ene solutions of the appropriate thiol in d-chloroform, supplemented with 1.0 wt% of DMPA (Irgacure 651), were subjected to polychromatic UV-irradiation and the chemical changes monitored discontinuously via1H NMR spectroscopy to quantify double bond conversion. The kinetic concentration profiles were modeled analytically and simulated in the application software COPASI for parameter estimation and to verify if the experimental data explained a suggested mechanistic scheme. Empirical results demonstrate that the external vinylidene bond of limonene reacts about 6.5 times faster with thiol than the internal trisubstituted 1-methyl-cyclohexene unsaturation. The selectivity observed for the two unsaturations was successfully explained by means of a simplified steady-state equation derived from the sequential reaction mechanism accounting for propagation and chain-transfer elementary steps with estimated rate coefficients. Kinetic modeling results attribute the difference in selectivity partially to steric impediments controlling thiyl-radical insertion onto the double bonds and predominantly to differences in relative energy between the two tertiary insertion carbon radical intermediates. The rate-limiting step was identified as the third chain-transfer hydrogen-abstraction reaction promoted by the second insertion carbon radical intermediate. High thiol–ene conversions were obtained in a timely fashion without major influence of secondary reactions demonstrating the suitability of this reaction for network forming purposes. The mechanistic and kinetic information collected can be used as a quantitative predictive tool to assess the potential use of D-limonene in thiol–ene network forming systems involving multifunctional alkyl ester 3-mercaptopropionates.

Biocomposites from Natural Rubber: Synergistic Effects of Functionalized Cellulose Nanocrystals as Both Reinforcing and Cross-Linking Agents via Free-Radical Thiol–ene Chemistry

Natural rubber/cellulose nanocrystals (NR/CNCs) form true biocomposites from renewable resources and are demonstrated to show significantly improved thermo-mechanical properties and reduced stress-softening. The nanocomposites were prepared from chemically functionalized CNCs bearing thiols. CNCs served as both reinforcing and cross-linking agents in the NR matrix, and the study was designed to prove the cross-linking function of modified CNCs. CNCs were prepared from cotton, and the cross-linkable mercapto-groups were introduced onto the surface of CNCs by esterification. Nanocomposite films were prepared by dispersing the modified CNCs (m-CNCs) in NR matrix by solution casting. The cross-links at the filler-matrix (m-CNCs-NR) interface were generated by photochemically initiated thiol-ene reactions as monitored by real-time FTIR analysis. The synergistic effects of reinforcement and chemical cross-linking at the m-CNCs-NR interface on structure, thermo-mechanical, and stress-softening behavior were investigated. Methods included field emission scanning electron microscopy (FE-SEM), swelling tests, dynamic mechanical analysis, and tensile tests. Compared to biocomposites from NR with unmodified CNCs, the NR/m-CNCs nanocomposites showed 2.4-fold increase in tensile strength, 1.6-fold increase in strain-to-failure, and 2.9-fold increase in work-of-fracture at 10 wt % of m-CNCs in NR.

Utilizing thiol-ene coupling kinetics in the design of renewable thermoset resins based on D-limonene and polyfunctional thiols

An extended model is developed to predict the free-radical thiol–ene reaction dynamics between D-limonene, as a renewable diolefin, and a monothiol compound (iso-tridecyl 3-mercaptopropionate) in bulk liquid conditions. Thermally and photo-initiated reactions of the two monomers showed favored thiol–ene coupling at the exo-isopropenyl alkene structure when reacted at 1 : 1 and 1 : 0.5 mole ratios. Experimental kinetic data obtained from the two stoichiometries were well reproduced numerically via the simulation software COPASI by introducing a multi-route mechanistic scheme with propagation–chain-transfer steps accounting for primary (mono-additions) and secondary (di-addition) modes of coupling. The differences in intrinsic double-bond reactivity enable synthesis of limonene-terminated resins (mono- versus poly-disperse) as multifunctional network precursors. Off-stoichiometry manipulations in the initial mole ratio, assisted by numerical simulations, offer a convenient approach to visualize the overall reaction system kinetics irrespective of temporal effects, thus being regarded as an important guiding tool for chemists aiming at designing thiol–ene systems based on limonene.