Miikka Visanko

Enhancement of the Nanofibrillation of Wood Cellulose through Sequential Periodate–Chlorite Oxidation

Sequential regioselective periodate-chlorite oxidation was employed as a new and efficient pretreatment to enhance the nanofibrillation of hardwood cellulose pulp through homogenization. The oxidized celluloses with carboxyl contents ranging from 0.38 to 1.75 mmol/g could nanofibrillate to highly viscous and transparent gels with yields of 100-85% without clogging the homogenizer (one to four passes). On the basis of field-emission scanning electron microscopy images, the nanofibrils obtained were of typical widths of approximately 25 ± 6 nm. All of the nanofibrillar samples maintained their cellulose I crystalline structure according to wide-angle X-ray diffraction results, and the crystallinity index was approximately 40% for all samples.

Amphiphilic cellulose nanocrystals from acid-free oxidative treatment: physicochemical characteristics and use as an oil-water stabilizer.

A chemical pretreatment for producing cellulose nanocrystals (CNCs) with periodate oxidation and reductive amination is reported. This new functionalization of cellulose fibers dispenses an alternative method for fabricating individual CNCs without the widely used acid hydrolysis process. CNCs can be directly modified during the pretreatment step, and no additional post-treatments are required to tune the surface properties. Three butylamine isomers were tested to fabricate CNCs with amphiphilic features. After mechanical homogenization, CNCs occurred as individual crystallinities without aggregation where high uniformity in terms of shape and size was obtained. The elemental analysis and (1)H NMR measurement show that iso- and n-butylamine attach the highest number of butylamino groups to the cellulose fibers. Linking the alkyl groups increases the hydrophobic nature of the CNCs, where water contact angles from self-standing films up to 110.5° are reported. Since these butylamino-functionalized CNCs have hydrophobic characteristics in addition to the hydrophilic backbone of cellulose, the stabilization impact on oil/water emulsions is demonstrated as a potential application.

Deep eutectic solvent system based on choline chloride-urea as a pre-treatment for nanofibrillation of wood cellulose†

Deep eutectic solvents (DESs) are promising novel chemicals that can function as solvents, reagents, and catalysts in many applications because they are readily available, have low toxicity, are biodegradable, and exhibit negligible vapor pressure. In this study, a DES of choline chloride-urea (molar ratio of 1:2) was used as a non-hydrolytic pre-treatment media to promote nanofibrillation of birch cellulose pulp using a microfluidizer. The DES pre-treatment was conducted at 100 °C, and then DES was removed by washing with water. Three degrees of mechanical treatment with the microfluidizer for DES pre-treated cellulose pulp were conducted and their effects on the fiber properties were studied. Cellulose fibers were observed to disintegrate into nanofibril bundles with widths ranging from 15 to 200 nm and to individual cellulose nanofibrils with widths of 2–5 nm. Wide-angle X-ray diffraction (WAXD) and degree of polymerization analysis using the limiting viscosity method revealed that both the cellulose crystalline structure and the degree of polymerization of the cellulose remained intact after pre-treatment with DES.

Strong, Self-Standing Oxygen Barrier Films from Nanocelluloses Modified with Regioselective Oxidative Treatments

In this work, three self-standing nanocellulose films were produced from birch pulp using regioselective oxidation and further derivatization treatments. The modified celluloses were synthesized using periodate oxidation, followed by chlorite oxidation, bisulfite addition, or reductive amination with amino acid taurine, which resulted in dicarboxylic acid cellulose (DCC), α-hydroxy sulfonic acid cellulose (HSAC), and taurine-modified cellulose (TC), respectively. The nanocelluloses were fabricated by mechanical disintegration using high-pressure homogenization. Mechanical and barrier properties of the nanocellulose films were characterized. Two (2,2,6,6-tetramethyl-piperidin-1-yl)oxyl (TEMPO) oxidation-based nanocellulose films were also produced, and their properties were compared to the periodate-based nanocellulose films. All of the periodate-based nanocellulose films showed high tensile strength (130-163 MPa) and modulus (19-22 GPa). Oxygen barrier properties of the films were superior to many synthetic and composite materials; in particular, the nanofibrillated DCC films had oxygen permeability as low as 0.12 cm(3) μm/(m(2) d kPa) at 50% relative humidity. Compared to films of TEMPO-oxidized nanocelluloses, all of the periodate-based nanocellulose films had similar or even better mechanical and barrier properties, demonstrating versatility of periodate oxidation to obtain nanocellulose films with adjustable properties. Also, for the first time, amino-acid-based cellulose modification was used in the production of nanocellulose.

Flocculation performance of a cationic biopolymer derived from a cellulosic source in mild aqueous solution.

The flocculation behavior of cationic, quaternary ammonium groups containing cellulosic biopolymers, CDACs, synthesized by cationizing dialdehyde cellulose in mild aqueous solution was studied in a kaolin suspension. In particular, the role of CDAC dosage and solution pH, NaCl concentration, and temperature were clarified. In addition, the initial apparent charge densities (CDs), particle sizes, ζ-potential, and stability of CDs were determined. CDACs possessed a high flocculation activity in neutral and acidic solutions, but a significant decrease was observed in alkaline solutions (pH >9). This was also seen as a decline in the apparent CD and particle size of the CDACs in alkaline conditions. The measurements also indicated that the apparent CD decreased to a constant level of 3 mmol/g in aqueous solutions. However, no notable decrease in flocculation performance was obtained after several days of storage. Moreover, the variation of NaCl concentration and temperature did not affect the flocculation activity.

Composite Films of Poly(vinyl alcohol) and Bifunctional Cross-linking Cellulose Nanocrystals.

Long and flexible cellulose nanofibrils or stiff and short cellulose nanocrystals (CNCs) are both promising lightweight materials with high strength and the potential to serve as reinforcing agents in many polymeric materials. In this study, bifunctional reactive cellulose nanocrystals (RCNCs) with carboxyl and aldehyde functionalities were used as reinforcements to prepare acetal-bonding cross-linked poly(vinyl alcohol) (PVA) films. Two RCNCs were obtained through the mechanical homogenization of partially carboxylated dialdehyde cellulose (DAC) with a residual aldehyde content of 0.55 and 1.93 mmol/g and a carboxyl content of 1.65 and 1.93 mmol/g, respectively. The mechanical, thermal, and barrier properties of PVA-RCNC films with a variable mass ratio of RCNCs (0.5-10%) were determined. Reference CNCs without reactive aldehydes were obtained through the reduction of aldehyde functionalities to primary hydroxide groups, and their reinforcing effect was compared to RCNCs. With the addition of 10% acetal-bonding RCNCs with respect to PVA weight, the tensile strength and Youngs modulus were up to 2-fold greater than those of pure PVA film. An addition of only 0.5% RCNCs improved the tensile strength of the PVA film by 66% and the modulus by 61%. In comparison, a significantly lower reinforcing effect (19% with CNC loading of 0.5%) was found using reference CNCs. PVAs effective oxygen barrier and thermal properties were preserved when RCNCs were introduced into the films.

Acidic Deep Eutectic Solvents As Hydrolytic Media for Cellulose Nanocrystal Production

In this study, a new method to fabricate cellulose nanocrystals (CNCs) based on DES pretreatment of wood cellulose fibers with choline chloride and organic acids are reported. Oxalic acid (anhydrous and dihydrate), p-toluenesulfonic acid monohydrate, and levulinic acid were studied as acid components of DESs. DESs were formed at elevated temperatures (60-100 °C) by combining choline chloride with organic acids and were then used to hydrolyze less ordered amorphous regions of cellulose. All the DES treatments resulted in degradation of wood fibers into microsized fibers and after mechanically disintegrating, CNCs were successfully obtained from choline chloride/oxalic acid dihydrate-treated fibers, whereas no liberation of CNCs was observed with other DESs. The DES-produced CNCs had a width and length of 9-17 and 310-410 nm, respectively. The crystallinity indexes (CrIs) and carboxylic acid content of the CNCs were 66-71% and 0.20-0.28 mmol/g, respectively. CNCs exhibited good thermal stabilities (the onset thermal degradation temperatures ranged from 275-293 °C). The demonstrated acidic DES method exhibits certain advantages over previously reported CNC productions, namely, milder processing conditions and easily obtainable and relatively inexpensive biodegradable solvents with low toxicity (compared, e.g., to ILs).

Porous thin film barrier layers from 2,3-dicarboxylic acid cellulose nanofibrils for membrane structures.

To fabricate a strong hydrophilic barrier layer for ultrafiltration (UF) membranes, 2,3-dicarboxylic acid cellulose nanofibrils with high anionic surface charge density (1.2 mekv/g at pH 7) and a width of 22 ± 4 nm were used. A simple vacuum filtration method combined with a solvent exchange procedure resulted in a porous layer with a thickness of ∼ 0.85 μm. The fabricated membranes reached high rejection efficiencies (74-80%) when aqueous dextrans up to 35-45 kDa were filtrated to evaluate the molecular weight cut-offs (MWCO). A linear correlation between the barrier layer thickness and the flux rate was observed in all tested cases. Further optimization of the barrier layer thickness can lead to an even more effective structure.

UV-absorbing cellulose nanocrystals as functional reinforcing fillers in polymer nanocomposite films

Reinforcing, surface-functionalized cellulose nanocrystals (CNCs) with photoactive groups were obtained from wood cellulose fibers using sequential periodate oxidation and a “click-type” reaction between aldehyde groups and p-aminobenzoic acid in an aqueous environment, followed by mechanical disintegration. In the solution state, CNCs exhibited very high UV-absorption properties, especially in UVA and UVB regions (100% absorption was achieved with only 0.1% of CNCs) and high transparency in the visible light region (around 90% with 0.1% of CNCs). The fabricated CNCs functioned as lightweight-reinforcing fillers with high UV-absorption capability when incorporated into a poly(vinyl alcohol) (PVA) matrix. Complete UVA and UVB opacity of the nanocomposite was achieved using 10% of CNCs while simultaneously retaining over 80% transparency over the whole visible light spectrum. In addition, up to 33% and 77% higher tensile strength and modulus, respectively, were achieved using 10% of CNCs compared to pristine PVA. This result presented a unique way to produce multifunctional CNCs to be incorporated into nanocomposite structures instead of metal nanoparticles. These CNCs are supposed to be suitable for many applications requiring high visible light transparency and blocking of UV radiation.

Amino-modified cellulose nanocrystals with adjustable hydrophobicity from combined regioselective oxidation and reductive amination.

The controlled revision of surface properties to alter the hydrophobic features of nanocellulose is a potential technique to obtain materials for many novel applications and to replace oil-based materials acting as amphiphilic polyelectrolytes, among others. In this study, linear amines with increasing chain length were used to adjust the hydrophobicity of amphiphilic cellulose nanocrystals (CNCs). Methyl-, ethyl-, n-propyl-, n-butyl-, n-pentylamine, and n-hexylamine were introduced into a cellulose backbone using combined periodate oxidation and reductive amination in an aqueous environment. A high-pressure homogenizer was used to liberate a highly transparent (over 85% at visible light range) nanocrystal dispersion containing CNCs with a length of 73-131 nm and a width of 5-6 nm. All of the CNCs had similar charge density but the hydrophobicity, indicated by the contact angle measurement from the films, increased gradually from 64° to 109° as a function of amine chain length. Thus, this study demonstrated the fabrication of uniform, amphiphilic nanosized polyelectrolytes with modifiable hydrophobicity.