Mònica Ardanuy

Vegetable fibres from agricultural residues as thermo-mechanical reinforcement in recycled polypropylene-based green foams

Novel lightweight composite foams based on recycled polypropylene reinforced with cellulosic fibres obtained from agricultural residues were prepared and characterized. These composites, initially prepared by melt-mixing recycled polypropylene with variable fibre concentrations (10-25 wt.%), were foamed by high-pressure CO(2) dissolution, a clean process which avoids the use of chemical blowing agents. With the aim of studying the influence of the fibre characteristics on the resultant foams, two chemical treatments were applied to the barley straw in order to increase the α-cellulose content of the fibres. The chemical composition, morphology and thermal stability of the fibres and composites were analyzed. Results indicate that fibre chemical treatment and later foaming of the composites resulted in foams with characteristic closed-cell microcellular structures, their specific storage modulus significantly increasing due to the higher stiffness of the fibres. The addition of the fibres also resulted in an increase in the glass transition temperature of PP in both the solid composites and more significantly in the foams.

Effects of needling parameters on some structural and physico-mechanical properties of needle-punched nonwovens

The main objective of this paper is to study the effects of the processing parameters of the needle-punching machine and the interactions between them on some physico-mechanical properties of interest of nonwoven (NW) fabrics. For this purpose, a fractional factorial design has been planned with two levels for each factor: feeding speed, delivery speed, stroke frequency, penetration depth and gap between plates. Sixteen NW fabrics were obtained from polyester fibre and characterized by tensile strength and stiffness for mechanical behaviour and air permeability as physical properties of interest in some technical applications. The results have been subjected to statistical analysis in order to find the effects of the processing variables and the interactions between them on the fabric properties. It was possible to find the effects of the five processing parameters studied on the thickness, fabric mass, stiffness, tensile strength and air permeability of the obtained needle-punched fabrics.

Tensile and flexural properties of cement composites reinforced with flax nonwoven fabrics

The aim of this study is to develop a process to produce high-performance cement-based composites reinforced with flax nonwoven fabrics, analyzing the influence of the fabric structure—thickness and entanglement—on mechanical behavior under flexural and tensile loadings. For this purpose, composite with flax nonwoven fabrics with different thicknesses were first prepared and their cement infiltration was evaluated with backscattered electron (BSE) images. The nonwoven fabrics with the optimized thickness were then subjected to a water treatment to improve their stability to humid environments and the fiber-matrix adhesion. For a fixed thickness, the effect of the nonwoven entanglement on the mechanical behavior was evaluated under flexural and direct tension tests. The obtained results indicate that the flax nonwoven fabric reinforcement leads to cement composites with substantial enhancement of ductility.

Effects of Wet/Dry-Cycling and Plasma Treatments on the Properties of Flax Nonwovens Intended for Composite Reinforcing

This research analyzes the effects of different treatments on flax nonwoven (NW) fabrics which are intended for composite reinforcement. The treatments applied were of two different kinds: a wet/dry cycling which helps to stabilize the cellulosic fibers against humidity changes and plasma treatments with air, argon and ethylene gases considering different conditions and combinations, which produce variation on the chemical surface composition of the NWs. The resulting changes in the chemical surface composition, wetting properties, thermal stability and mechanical properties were determined. Variations in surface morphology could be observed by scanning electron microscopy (SEM). The results of the X-ray photoelectron spectroscopy (XPS) showed significant changes to the surface chemistry for the samples treated with argon or air (with more content on polar groups on the surface) and ethylene plasma (with less content of polar groups). Although only slight differences were found in moisture regain and water retention values (WRV), significant changes were found on the contact angle values, thus revealing hydrophilicity for the air-treated and argon-treated samples and hydrophobicity for the ethylene-treated ones. Moreover, for some of the treatments the mechanical testing revealed an increase of the NW breaking force.

Mechanical Properties and Morphology of Multifunctional Polypropylene Foams

One of the actual trends in polymer foams consists in the development of new materials by combining density reduction through foaming with the incorporation of functional fillers. This would enable to obtain materials with improved specific properties and added functionalities. There is also a growing interest in the use of environmentally-friendly materials obtained from renewable sources, thus coming as a logical step to combine both in order to create novel biocomposite foams. This work presents an overview of our recent results regarding the preparation and structural and thermo-mechanical characterizations of rigid polypropylene-based composite foams, with the main goal of developing new lightweight materials with tailor-made properties (multifunctional foams). Several reinforcements have been considered, from renewable cellulose fibres to nanometric-sized reinforcements such as silicate-layered nanoclays and carbon nanofibres.

Evaluation of Thermal and Thermomechanical Behaviour of Bio-Based Polyamide 11 Based Composites Reinforced with Lignocellulosic Fibres

In this work, polyamide 11 (PA11) and stone ground wood fibres (SGW) were used, as an alternative to non-bio-based polymer matrices and reinforcements, to obtain short fibre reinforced composites. The impact of the reinforcement on the thermal degradation, thermal transitions and microstructure of PA11-based composites were studied. Natural fibres have lower degradation temperatures than PA11, thus, composites showed lower onset degradation temperatures than PA11, as well. The thermal transition and the semi-crystalline structure of the composites were similar to PA11. On the other hand, when SGW was submitted to an annealing treatment, the composites prepared with these fibres increased its crystallinity, with increasing fibre contents, compared to PA11. The differences between the glass transition temperatures of annealed and untreated composites decreased with the fibre contents. Thus, the fibres had a higher impact in the composites mechanical behaviour than on the mobility of the amorphous phase. The crystalline structure of PA11 and PA11-SGW composites, after annealing, was transformed to α’ more stable phase, without any negative impact on the properties of the fibres.

Characterization and Treatments of Oil Palm Frond Fibers and Its Suitability for Technical Applications

The aim of this paper is to explore the potential of oil palm frond fibers (OPFf) for technical applications such as composite reinforcement. For this purpose, fibers obtained from frond wastes were subjected to various chemical treatments with NaOH and chemically and morphologically characterized. Afterward, composites of poly-lactic acid matrix and nonwoven matts made with the treated and the untreated OPFf were prepared and the mechanical properties tested. It was found that the alkaline treatment was effective for increasing the wettability of the fibers leading to composites with a good-balanced between lightness and toughness for potential applications in packaging or automotive industries.

Layered double hydroxides (LDHs) as functional fillers in polymer nanocomposites

Abstract: Layered double hydroxides (LDHs) are lamellar inorganic solids with a brucite-like structure similar to hydrotalcite, where the partial substitution of trivalent for divalent cations results in a positive sheet charge, compensated by anions situated in the interlayer galleries. Their layered structure enables the intercalation of polymer macromolecules, in some cases resulting in the exfoliation of their sheets, and hence in the formation of polymer nanocomposites. This chapter reviews the state-of-the-art preparation of hybrid LDHs and incorporation into polymers, the structure of these nanocomposites and the resulting properties: rheological, mechanical, and thermal. Particular attention is given to their possible applications and future trends.

Preparation and Characterization of Cellulosic Fibre-Reinforced Polypropylene Foams

The preparation and characterization of cellulosic fibre-reinforced polypropylene composite foams is presented. The cellulose fibres were isolated from a barley straw obtained from local sources. They were compounded with the polymer in the melt state to obtain composites with nominal concentrations of 10 and 20% by weight. After compression-moulding the composite samples were foamed in a high-pressure batch-process employing CO2 as foaming agent. The effects of the fibre loading on the basics characteristics of the foams was investigated.

Kinetics of Low Temperature Polyester Dyeing with High Molecular Weight Disperse Dyes by Solvent Microemulsion and AgroSourced Auxiliaries

This work focused on the evaluation of the kinetics of dyeing polyester fabrics with high molecular weight disperse dyes, at low temperature by solvent microemulsion. This study also compared the effect of two non-toxic agro-sourced auxiliaries (o-vanillin and coumarin) using a non-toxic organic solvent. A dyeing bath consisting of a micro-emulsion system involving a small proportion of n-butyl acetate was used, and the kinetics of dyeing were analysed at four temperatures (83, 90, 95 and 100 °C). Moreover, the dyeing rate constants, correlation coefficient and activation energies were proposed for this system. It was found that o-vanillin yielded higher dye absorption levels than coumarin, leading to exhaustions of 88% and 87% for Disperse Red 167 and Disperse Blue 79, respectively. K/S values of dyed polyester were also found to be higher for dye baths containing o-vanillin with respect to the ones with coumarin. In terms of hot pressing fastness and wash fastness, generally no adverse influence on fastness properties was reported, while o-vanillin showed slightly better results compared to coumarin.