Muhammad Akram Karimi

Low Cost and Pipe Conformable Microwave-Based Water-Cut Sensor

Efficient oil production and refining processes require the precise measurement of water content in oil. This paper presents a novel planar microwave sensor for entirely non-intrusive in situ water cut (WC) sensing over the full range of operation, i.e., 0%-100%. A planar configuration has enabled the direct implementation of WC sensor on the pipe surface using low cost method, i.e., screen printing using 3D printed mask. Modified ground plane-based T-resonator design makes this WC sensor usable for the wide range of pipe sizes present in the oil industry. The viability of this sensor has been confirmed through electromagnetic simulations as well as through a prototype characterization. Two cases of oil and water mixtures, namely, separate phases and homogeneous mix, have been studied. Measurements performed over two independently built prototypes show the root mean square variation in results of only 0.1%.

Design and Dynamic Characterization of an Orientation Insensitive Microwave Water-Cut Sensor

Modern reservoir management in oil and gas industry relies on accurate water fraction measurement which is produced as a by-product with oil. This paper presents a novel and contactless water fraction (also known as water-cut) measurement technique which is independent of geometric distribution of oil and water inside the pipe. The sensor is based on a modified T-resonator implemented directly on the pipe’s outer surface and whose resonance frequency decreases by increasing the water content in oil. The E-fields have been made to rotate and distribute well inside the pipe, despite having narrow and curved ground plane. It makes the sensor’s reading dependent only on the water fraction and not on the mixture distribution inside the pipe. That is why, the presented design does not require any flow conditioner to homogenize the oil/water mixture unlike many commercial water-cut (WC) sensors. The presented sensor has been realized by using extremely low-cost methods of screen printing and reusable 3-D printed mask. Complete characterization of the proposed WC sensor, both in horizontal and vertical orientations, has been carried out in an industrial flow loop. Excellent repeatability of the sensor’s response has been observed in “dispersed bubble” as well as in “stratified wavy” flow regimes. The performance test of the sensor confirms that the water fraction measurement is independent of the flow pattern, flow rate or orientation. The measured performance results of the sensor show full range accuracy of ±2%–3% while tested under random orientations and wide range of flow rates.

A flexible inkjet printed antenna for wearable electronics applications

Wearable electronics has gained enormous attention since past few years because it is a promising technology to enhance the human experience. This paper shows a modified inverted-F antenna (IFA), inkjet printed directly on the fabric. A flexible and UV curable interface layer has been used to reduce the surface roughness of the fabric to realize the antenna on top of fabric with fine features. Flexibility tests of the prototype confirm the viability of the design for the wearable applications.

A low cost, printed microwave based level sensor with integrated oscillator readout circuitry

This paper presents an extremely low cost, tube conformable, printed T-resonator based microwave level sensor, whose resonance frequency shifts by changing the level of fluids inside the tube. Printed T-resonator forms the frequency selective element of the tunable oscillator. Unlike typical band-pass resonators, T-resonator has a band-notch characteristics because of which it has been integrated with an unstable amplifying unit having negative resistance in the desired frequency range. Magnitude and phase of input reflection coefficient of the transistor has been optimized over the desired frequency range. Phase flattening technique has been introduced to maximize the frequency shift of the oscillator. With the help of this technique, we were able to enhance the percentage tuning of the oscillator manifolds which resulted into a level sensor with higher sensitivity. The interface level of fluids (oil and water in our case) causes a relative change in oscillation frequency by more than 50% compared to maximum frequency shift of 8% reported earlier with dielectric tunable oscillators.

Live demonstration: Screen printed, microwave based level sensor for automated drug delivery

Level sensors find numerous applications in many industries to automate the processes involving chemicals. Recently, some commercial ultrasound based level sensors are also being used to automate the drug delivery process [1]. Some of the most desirable features of level sensors to be used for medical use are their non-intrusiveness, low cost and consistent performance. In this demo, we will present a completely new method of sensing the liquid level using microwaves. It is a common stereotype to consider microwaves sensing mechanism as being expensive. Unlike usual expensive, intrusive and bulky microwave methods of level sensing using guided radars, we will present an extremely low cost printed, non-intrusive microwave sensor to reliably sense the liquid level.

A wearable 3D motion sensing system integrated with a Bluetooth smart phone application: A system level overview

An era of ubiquitous motion sensing has just begun. All electronic gadgets ranging from game consoles to mobile phones have some sort of motion sensors in them. In contrast to rigid motion sensing systems, this paper presents a system level description of a wearable 3D motion sensor. The sensing mechanism is based upon well-established magnetic and inertial measurement unit (MIMU), which integrates accelerometer, gyroscope and magnetometer data. Two sensor boards have been integrated within a wearable arm sleeve to capture 3D orientation of the human arm. The sensors have been interfaced with a Bluetooth transceiver chip, which transmits data to a mobile phone app using standard Bluetooth protocol. An android mobile phone app has been developed to display the human arm motion in real time.

A low cost and pipe conformable microwave-based water-cut sensor

Efficient oil production and refining processes require the precise measurement of water content in oil (i.e., water-cut [WC]) which is extracted during oil production as a by-product. Traditional laboratory water fraction measurements are precise but incapable of providing real-time information, while recently reported inline WC measurements are either incapable of sensing the full WC range (0-100%), restricted to a limited selection of pipe sizes, bulky, intrusive or extremely expensive. This work presents a novel planar microwave sensor for entirely non-intrusive in situ WC sensing over the full range of operation. Its planar configuration has enabled the direct implementation of this sensor on the pipe surface using two low cost methods i.e. copper tape and 3D printed mask. The innovative ground plane design makes this WC sensor usable for the wide range of pipe sizes present in the oil industry. The viability of this sensor has been confirmed through EM simulations as well as through characterization of two types of prototype. The proposed design offers very fine resolution due to its wide sensing range (>110%) in the frequency band of 90-190MHz and repeatability of 0.1%.

A flexible inkjet printed inverted-F antenna on textile

This is an era of wearable gadgets which demands flexible and wearer friendly wireless components. This paper presents a modified inverted-F antenna (IFA) which has seamlessly been integrated with the fabric through inkjet printing. Surface roughness of the textile has been reduced using a rapid UV curable flexible interface layer. Smooth interface layer helps achieving very fine features which may be required for complicated antenna and circuit traces.