Myeong-Sik Jeong

Effect of heat treatment on the characteristics of tool steel deposited by the directed energy deposition process

The directed energy deposition process has been mainly applied to re-work and the restoration of damaged steel. Differences in material properties between the base and the newly deposited materials are unavoidable, which may affect the mechanical properties and durability of the part. We investigated the effect of heat treatment on the characteristics of tool steel deposited by the DED process. We prepared general tool steel materials of H13 and D2 that were deposited onto heat-treated substrates of H13 and D2, respectively, using a direct metal tooling process. The hardness and microstructure of the deposited steel before and after heat treatment were investigated. The hardness of the deposited H13 steel was higher than that of wrought H13 steel substrate, while that of the deposited D2 was lower than that of wrought D2. The evolution of the microstructures by deposition and heat treatment varied depending on the materials. In particular, the microstructure of the deposited D2 steel after heat treatment consisted of fine carbides in tempered martensite and it is expected that the deposited D2 steel will have isotropic properties and high hardness after heat treatment.

Dynamic compressive properties obtained from a split Hopkinson pressure bar test of Boryeong shale

Dynamic compressive properties of a Boryeong shale were evaluated by using a split Hopkinson pressure bar, and were compared with those of a Hwangdeung granite which is a typical hard rock. The results indicated that the dynamic compressive loading reduced the resistance to fracture. The dynamic compressive strength was lower in the shale than in the granite, and was raised with increasing strain rate by microcracking effect as well as strain rate strengthening effect. Since the number of microcracked fragments increased with increasing strain rate in the shale having laminated weakness planes, the shale showed the better fragmentation performance than the granite at high strain rates. The effect of transversely isotropic plane on compressive strength decreased with increasing strain rate, which was desirable for increasing the fragmentation performance. Thus, the shale can be more reliably applied to industrial areas requiring good fragmentation performance as the striking speed of drilling or hydraulic fracturing machines increased. The present dynamic compressive test effectively evaluated the fragmentation performance as well as compressive strength and strain energy density by controlling the air pressure, and provided an important idea on which rock was more readily fragmented under dynamically processing conditions such as high-speed drilling and blasting.

Investigation of powder size effects on sintering of powder injection moulded 17-4PH stainless steel

ABSTRACT Densification behaviours of 17-4PH stainless steel powders (SUS17-4PH) of three different particle sizes during the sintering were investigated. The samples with different mean particle sizes of 3.17, 4.22 and 8.30 µm were prepared through powder-binder mixing, injection moulding, and solvent and thermal debindings. The in situ shrinkage data measured by dilatometry tests were treated to analyse the densification behaviour of each sample. In order to characterise the densification behaviour with a minimum set of experiments, the master sintering curve (MSC), as well-known and straight-forward approach, was employed. After constructing the MSCs for powders of different particle sizes, the effects of particle size on the densification were analysed in many respects including shrinkage, strain rate, apparent activation energy, and work of sintering.