N. Barie

Development of a preconcentration unit for a SAW sensor micro array and its use for indoor air quality monitoring

Abstract A new surface acoustic wave (SAW) sensor system for continuous monitoring of air quality was developed. The system employs a miniaturized array of eight polymer coated SAW sensors, a preconcentration unit (‘trap’), and methods of pattern recognition. Care was taken to minimize both the response times of the sensors and the gas volume of the sensor array. Thus, a small trap with low heat capacity can be used, resulting in low power consumption and rapid thermal desorption. The capabilities of the system are demonstrated by successful discrimination of closely related aromatic compounds (BTXE) in the low- and sub-ppm ranges. Design considerations are made with particular emphasis on the necessities arising from the interplay between sensors, coatings, trap, gas fluidics, and pattern recognition software.

Covalent bound sensing layers on surface acoustic wave (SAW) biosensors

This paper reports on the development of immunosensors based on commercially available surface acoustic wave (SAW) devices working at 380 MHz. Approaches for coating the sensor surface with a sensing layer of receptive biomolecules are presented and discussed. It was found that the sensitivity strongly relates to the immobilization method. Additionally, the sensitivity can be influenced by the density of accessible biomolecules on the active sensing area. Usually, by most of the standard immobilization procedures, two-dimensional layers of receptive biomolecules are obtained. We present a three-dimensional layer, which provides a higher absolute amount of recognition molecules. A dextran layer is photoimmobilized to the sensor surface and the recognition molecules are covalently embedded into the dextran matrix. The feasibility of specific immunosensing is investigated using SAW sensors connected to a fluid handling system.

Covalent photolinker-mediated immobilization of an intermediate dextran layer to polymer-coated surfaces for biosensing applications

A new method is presented for the covalent binding of dextran as an intermediate layer on surface acoustic wave (SAW) devices. For biosensing applications in aqueous media commercially available SAW devices require surface passivation to prevent corrosion of the aluminum device structures in electrolytes. Thin films of polyimide and parylene revealed exceptional passivation properties. They were used as a base for dextran immobilization. Covalent binding of dextran to polymer-coated surfaces was achieved by photoimmobilization. Aryldiazirine-functionalized bovine serum albumin served as the multifunctional light-activable linking agent (photolinker polymer). Dextran and photolinker polymer were mixed and photobonded to sensor surfaces. Essential photoimmobilization parameters were optimized. The binding of proteins to dextran applying carbodiimide chemistries was exemplified with antiurease antibodies and the feasibility of specific immunosensing was investigated on SAW sensors connected to a fluid handling system.

Polyimide, a new shielding layer for sensor applications

Abstract In sensor applications it is often necessary to cover the sensor surface or the interacting area of the sensor with a shielding layer. We present a well reproducible and easy method to shield a sensor surface with an aromatic polyimide layer. The shielding capacity was tested with surface acoustic wave (SAW) devices which are commercially available and furthermore meet the requirements for (bio)sensor applications in aqueous media. All experiments described here were done with these devices. One major advantage of this technique was the prevention of corrosion processes on the sensor surface, especially the damage of interdigital transducers which often consist of aluminium, because this material is known to have the best acoustoelectric properties for SAW-devices. Besides, we show that a thin polyimide film enhance the typical sensor characteristics in terms ‘of sensitivity and stability’.

Sensitivity optimization of injection-molded photonic crystal slabs for biosensing applications

For label-free assays employing photonic crystal slabs (PCSs), the sensitivity is one of the most important properties influencing the detection limit. We investigate the bulk sensitivity and the surface sensitivity of 24 different PCSs fabricated by injection molding of PMMA and subsequent sputtering of a Ta2O5 high-index layer. The duty cycle of the linear grating is varied in steps of 0.1 between 0.2 and 0.7. Four different Ta2O5 layer thicknesses (89 nm, 99 nm, 189 nm, 301 nm) are deposited. Both bulk and surface sensitivity are optimal for a Ta2O5 layer thickness of 99 nm. The maximum bulk sensitivity of 138 nm/RIU is achieved for a duty cycle of 0.7, while the maximum surface sensitivity of 47 nm/RIU is obtained for a duty cycle of 0.5. Good agreement between experimental results and finite-difference time-domain (FDTD) simulations is observed. The PCSs sensitivity is linked to the mode intensity distribution.

Detection of coffee flavour ageing by solid-phase microextraction/surface acoustic wave sensor array technique (SPME/SAW)

The use of polymer coated surface acoustic wave (SAW) sensor arrays is a very promising technique for highly sensitive and selective detection of volatile organic compounds (VOCs). We present new developments to achieve a low cost sensor setup with a sampling method enabling the highly reproducible detection of volatiles even in the ppb range. Since the VOCs of coffee are well known by gas chromatography (GC) research studies, the new sensor array was tested for an easy assessable objective: coffee ageing during storage. As reference method these changes were traced with a standard GC/FID set-up, accompanied by sensory panellists. The evaluation of GC data showed a non-linear characteristic for single compound concentrations as well as for total peak area values, disabling prediction of the coffee age. In contrast, the new SAW sensor array demonstrates a linear dependency, i.e. being capable to show a dependency between volatile concentration and storage time.

Multi-periodic nanostructures for photon control

We propose multi-periodic nanostructures yielded by superposition of multiple binary gratings for wide control over photon emission in thin-film devices. We present wavelength- and angle-resolved photoluminescence measurements of multi-periodically nanostructured organic light-emitting layers. The spectral resonances are determined by the periodicities of the individual gratings. By varying component duty cycles we tune the relative intensity of the main resonance from 12% to 82%. Thus, we achieve simultaneous control over the spectral resonance positions and relative intensities.

Extraction of guided modes from organic emission layers by compound binary gratings

The extraction of guided modes from a 100 nm organic emission layer by compound binary gratings with multiple superimposed periods at different ratios is investigated. We measure angle-dependent photoluminescence from samples with double-period (350 and 450 nm), triple-period (350, 400, and 450 nm), and multiperiod (350, 400, 450, and 500 nm) gratings and show that each period component produces two outcoupling features due to first-order Bragg scattering of the TE(0) guided mode. The averaged angular color change is reduced by up to a factor of 11 compared to a single-period grating structuring.

Mould insert fabrication of a single- mode fibre connector alignment structure optimized by justified partial metallization

For mass production of multiscale-optical components, microstructured moulding tools are needed. Metal tools are used for hot embossing or injection moulding of microcomponents made of a thermoplastic polymer. Microstructures with extremely tight specifications, e.g. low side wall roughness and high aspect ratios are generally made by lithographic procedures such as x-ray lithography or deep proton writing. However, these processes are unsuitable for low-cost mass production. An alternative manufacturing method of moulding tools has been developed at the Karlsruhe Institute of Technology (KIT). This article describes a mould insert fabrication and a new replication process for self-centring fibre alignment structures for low loss field installable single-mode fibre connectors, developed and fabricated by the Vrije Universiteit Brussel (VUB) in collaboration with TE Connectivity. These components are to be used in fibre-to-the-home networks and support the deployment and maintenance of fibre optic links. The special feature of this particular fibre connector is a self-centring fibre alignment, achieved by means of a through hole with deflectable cantilevers acting as micro-springs. The particular challenge is the electroforming of through holes with a centre hole diameter smaller than 125 µm. The fibre connector structure is prototyped by deep proton writing in polymethylmethacrylate and used as a sacrificial part. Using joining, physical vapour deposition and electroforming technology, a negative copy of the prototyped connector is transferred into nickel to be used as a moulding tool. The benefits of this replication technique are a rapid and economical fabrication of moulding tools with high-precision microstructures and a long tool life. With these moulding tools low-cost mass production is possible. We present the manufacturing chain we have established. Each individual manufacturing step of the mould insert fabrication will be shown in this report. The process reliability and suitability for mass production was tested by hot embossing.

Vacuum-deposited wave-guiding layers on STW resonators based on LiTaO3 substrate as love wave sensors for chemical and biochemical sensing in liquids

A promising approach to apply the Love wave concept to commercially available low-loss surface acoustic wave (SAW) devices of the type Murata SAF 380 is presented. Thin wave-guiding layers of variable thickness are coated on the piezoelectric substrate of the devices. Two different layer materials were used: sputtered SiO(2) and a new polymer in this field, paryleneC (poly-[2-chloro-p-xylylene]). Insertion loss, resonance frequency, frequency changes during protein precipitation and noise of the devices are discussed as a function of the thickness of the wave-guiding layer. It is demonstrated that the application of an optimized wave-guiding layer increases the sensitivity. When using SiO(2) as wave-guiding layer, an optimum layer thickness of 4 microm leads to a detection limit of 1.7 pg/mm(2). Therefore, the detection limit is improved by factor 7.7 as compared to uncoated SAW devices. Parylene-coated devices reach a detection limit of 2.9 pg/mm(2) at an optimum layer thickness of 0.5 microm. This corresponds to an improvement by factor 4.3. As the SAW devices used in this study are commercially available at low costs, applying appropriate wave-guiding layers permits an application as chemical or biochemical sensors with excellent sensitivities. Moreover, parylene-coated devices combine the sensitivity increase by excitation of Love waves with an excellent protective effect against corrosive attacks by the surrounding medium. Therefore, these sensors are most suitable for biosensing in conducting buffer solutions.