Neil Andrew Stephenson

High-rate and high-density gas separation adsorbents and manufacturing method

High-rate and high-density gas separation adsorbents used in vacuum pressure swing adsorption (VPSA) processes are described. Agglomerated zeolite Li–LSX compositions made using colloidal silica binding agents and having improved nitrogen pore diffusivity compared to like compositions prepared with traditional clay binders, are also described. Preparation methods for the colloidal silica-bound adsorbents are described together with their characterization by mercury (Hg) porosimetry, scanning electron microscopy (SEM) and low dead-volume breakthrough testing, from which the pore diffusivity is obtained. In this article, we show how the location and dispersion of the colloidal silica binding agent within the agglomerated zeolite particle yields pore-architectures that resemble “state-of-the-art” binderless adsorbents. In addition, we use VPSA process simulations to show that the best process performance is achieved by the combination of high-rate and high-density adsorbent properties.