Olindo Isabella

Modulated surface textures for enhanced light trapping in thin-film silicon solar cells

Substrates with a modulated surface texture were prepared by combining different interface morphologies. The spatial frequency surface representation method is used to evaluate the surface modulation. When combining morphologies with appropriate geometrical features, substrates exhibit an increased scattering level in a broad wavelength region. We demonstrate that the improved scattering properties result from a superposition of different light scattering mechanisms caused by the different geometrical features integrated in a modulated surface texture.

Micro-textures for efficient light trapping and improved electrical performance in thin-film nanocrystalline silicon solar cells

Micro-textures with large opening angles and smooth U-shape are applied to nanocrystalline silicon (nc-Si:H) solar cells. The micro-textured substrates result in higher open-circuit-voltage (Voc) and fill-factor (FF) than nano-textured substrates. For thick solar cells, high Voc and FF are maintained. Particularly, the Voc only drops from 564 to 541 mV as solar cell thickness increases from 1 to 5 μm. The improvement in electrical performance of solar cells is ascribed to the growth of dense nc-Si:H layers free from defective filaments on micro-textured substrates. Thereby, micromorph tandem solar cells with an initial efficiency of 13.3%, Voc = 1.464 V, and FF = 0.759 are obtained.

Quadruple-junction thin-film silicon-based solar cells with high open-circuit voltage

We have fabricated a-SiOx:H/a-Si:H/nc-Si:H/nc-Si:H quadruple-junction thin-film silicon-based solar cells (4J TFSSCs) to obtain high spectral utilization and high voltages. By processing the solar cells on micro-textured superstrates, extremely high open-circuit voltages for photovoltaic technology based on thin-film silicon alloys up to 2.91 V have been achieved. Optical simulations of quadruple-junction solar cells using an advanced in-house model are a crucial tool to effectively tackle the challenging task of current matching among the individual sub-cells in such devices. After optimizing the optical design of the device and the absorber thicknesses, an energy conversion efficiency of 11.4% has been achieved. The open-circuit voltage, short-circuit current density, and fill factor were 2.82 V, 5.49 mA/cm2, and 73.9%, respectively. Based on this demonstration, strategies for further development of highly efficient 4J TFSSCs are proposed.

Modeling and optimization of white paint back reflectors for thin-film silicon solar cells

Diffusive dielectric materials such as white paint have been demonstrated as effective back reflectors in the photovoltaic technology. In this work, a one-dimensional (1D) optical modeling approach for simulation of white paint films is developed and implemented in a 1D optical simulator for thin-film solar cells. The parameters of white paint, such as the paint film thickness, the pigment volume concentration (PVC), and the pigment/binder refractive index ratio (RIR), are examined and optimized to achieve the required optical properties for back reflector application. The simulation trends indicate that white paint back reflectors with sufficient film thickness and higher PVC and RIR values exhibit improved reflectivity characteristics which results in an increased long-wavelength quantum efficiency of thin-film silicon solar cells. The simulation results based on the 1D model agree very well with the experimental data obtained from reflectance measurements of various white paint compositions and quantum efficiency measurements of amorphous silicon solar cells with white paint back reflectors.

Angular resolved scattering measurements of nano-textured substrates in a broad wavelength range

The angular intensity distribution (AID) is a major parameter for evaluating scattering of light by surface-textured thin films. We discuss how the AID can be determined in the near ultraviolet, the visible and the near infrared and evaluate the used method by comparing the obtained measurement results to the results obtained with other methods. Measuring the AID in a broad wavelength range is of great use for the solar cell community, because textured thin films are widely used to enhance the photocurrent in thin-film solar cells.

Plasmonic silicon solar cells: impact of material quality and geometry

We study n-i-p amorphous silicon solar cells with light-scattering nanoparticles in the back reflector. In one configuration, the particles are fully embedded in the zinc oxide buffer layer; In a second configuration, the particles are placed between the buffer layer and the flat back electrode. We use stencil lithography to produce the same periodic arrangement of the particles and we use the same solar cell structure on top, thus establishing a fair comparison between a novel plasmonic concept and its more traditional counterpart. Both approaches show strong resonances around 700 nm in the external quantum efficiency the position and intensity of which vary strongly with the nanoparticle shape. Moreover, disagreement between simulations and our experimental results suggests that the dielectric data of bulk silver do not correctly represent the reality. A better fit is obtained by introducing a porous interfacial layer between the silver and zinc oxide. Without the interfacial layer, e.g. by improved processing of the nanoparticles, our simulations show that the nanoparticles concept could outperform traditional back reflectors.

Design and application of ion-implanted polySi passivating contacts for interdigitated back contact c-Si solar cells

Ion-implanted passivating contacts based on poly-crystalline silicon (polySi) are enabled by tunneling oxide, optimized, and used to fabricate interdigitated back contact (IBC) solar cells. Both n-type (phosphorous doped) and p-type (boron doped) passivating contacts are fabricated by ion-implantation of intrinsic polySi layers deposited via low-pressure chemical vapor deposition and subsequently annealed. The impact of doping profile on the passivation quality of the polySi doped contacts is studied for both polarities. It was found that an excellent surface passivation could be obtained by confining as much as possible the implanted-and-activated dopants within the polySi layers. The doping profile in the polySi was controlled by modifying the polySi thickness, the energy and dose of ion-implantation, and the temperature and time of annealing. An implied open-circuit voltage of 721 mV for n-type and 692 mV for p-type passivating contacts was achieved. Besides the high passivating quality, the developed ...

Advanced light management based on periodic textures for Cu(In,Ga)Se 2 thin-film solar cells

We have used 3-D optical modelling to investigate light management concepts based on periodic textures and material optimization for photovoltaic devices based on Cu(In,Ga)Se2 (CIGS) absorber material. At first, calibration of the software based on the characterization of a reference (1500-nm thick) CIGS device was carried out. The effects of 1-D and 2-D symmetric gratings on the cell were then investigated, showing significant improvement in anti-reflection effect and in absorptance in the active layer, achieved by excitation of guided modes in the absorber. In addition, device configurations endowed with alternative back reflector and front transparent conductive oxide (TCO) were tested with the goal to quench parasitic absorption losses at front and back side. The use of In2O3:H (IOH) as front and back TCO, combined with an optimized 2-D grating structure, led to a 25% increase of the optical performance with respect to an equally-thick flat device. Most of the performance increase was kept when the absorber thickness was reduced from 1500 nm to 600 nm.

Thin-Film Silicon Solar Cells on 1-D Periodic Gratings With Nonconformal Layers: Optical Analysis

Design of 1-D submicrometer periodic gratings aimed at the enhancement of the short-circuit current density in thin-film silicon solar cells is investigated. A rigorous full-wave analysis is carried out to determine the absorption in amorphous (a-Si:H) and microcrystalline (μc-Si:H) silicon solar cells on substrates with gratings featuring different geometrical characteristics. Maximal photocurrent densities Jph are evaluated in both superstrate (p-i-n) and substrate (n-i-p) configurations, taking into account the nonconformal growth of the layers on the gratings. The Jph relative to that of corresponding flat solar cells was found to be 1.34, 1.24, 1.23, and 1.38 times higher for p-i-n a-Si:H, μc-Si:H-based structures, and n-i-p a-Si:H, μc-Si:H based structures, respectively.

Optimized Metal-Free Back Reflectors for High-Efficiency Open Rear c-Si Solar Cells

The photovoltaic (PV) industry has recently become more oriented toward n-type c-Si solar cells. Among the different n-type solar cell architectures, bifacial cells are quickly emerging. The open-rear configuration of a bifacial device results in high transmittance (T) losses at long wavelengths (>1000 nm). This limitation is usually overcome at the module level either by using a bifacial encapsulation or by placing a reflective foil on the rear side. In this paper, we have investigated the application of a distributed Bragg reflector (DBR) and TiO2-based white paint (WP) as alternative metal-free back-reflector options applied to the textured open-rear of bifacial n-Pasha cells. Because of the high T losses at long wavelengths of the DBR applied on textured surface, its design and fabrication is studied in detail. The dielectric (DBR and WP) and optimized Ag back-reflectors, which are used as a reference, are applied to bifacial n-Pasha cells, and their performance is evaluated. In particular, we demonstrate T below 20% at 1200 nm by optimizing the DBR thickness for textured surfaces. In addition, the optimized DBR and WP show performance comparable with a state-of-the-art Ag back-reflector. The highest increase of the conversion efficiency is measured for the WP back-reflector: +0.34% absolute compared with n-Pasha measured with no-additional back-reflector.