Parisa Pour Shahid Saeed Abadi

Effects of morphology on the micro-compression response of carbon nanotube forests

This study reports the mechanical response of distinct carbon nanotube (CNT) morphologies as revealed by flat punch in situ nanoindentation in a scanning electron microscope. We find that the location of incipient deformation varies significantly by changing the CNT growth parameters. The initial buckles formed close to the growth substrate in 70 and 190 μm tall CNT forests grown with low pressure chemical vapor deposition (LPCVD) and moved to ∼100 μm above the growth substrate when the height increased to 280 μm. Change of the recipe from LPCVD to CVD at pressures near atmospheric changed the location of the initial buckling event from the bottom half to the top half of the CNT forest. Plasma pretreatment of the catalyst also resulted in a unique CNT forest morphology in which deformation started by bending and buckling of the CNT tips. We find that the vertical gradients in CNT morphology dictate the location of incipient buckling. These new insights are critical in the design of CNT forests for a variety of applications where mechanical contact is important.

Carbon nanotube thermal interfaces enhanced with sprayed on nanoscale polymer coatings

Vertical carbon nanotube (CNT) forests bonded at room temperature with sprayed on nanoscale polymer coatings are found by measurement to produce thermal resistances that are on a par with those of conventional metallic solders. These results are achieved by reducing the high contact resistance at CNT tips, which has hindered the development of high performance thermal interface materials based on CNTs. A spray coating process is developed for depositing nanoscale coatings of polystyrene and poly-3-hexylthiophene onto CNT forests, as a bonding agent that mitigates thermal resistance by enhancing the area available for heat transfer at CNT contacts. Resistances as low as 4.9 ± 0.3 mm(2) K W(-1) are achieved for the entire polymer coated CNT interface structure. The suitability of the spray coating process for large-scale implementation and the role of polymer and CNT forest thickness in determining the thermal resistance are also examined.

Buckling-driven delamination of carbon nanotube forests

We report buckling-driven delamination of carbon nanotube (CNT) forests from their growth substrates when subjected to compression. Macroscale compression experiments reveal local delamination at the CNT forest-substrate interface. Results of microscale flat punch indentations indicate that enhanced CNT interlocking at the top surface of the forest accomplished by application of a metal coating causes delamination of the forest from the growth substrate, a phenomenon not observed in indentation of as-grown CNT forests. We postulate that the post-buckling tensile stresses that develop at the base of the CNT forests serve as the driving force for delamination.

Deformation Response of Conformally Coated Carbon Nanotube Forests

The deformation mechanism and mechanical properties of carbon nanotube (CNT) forests conformally coated with alumina using atomic layer deposition (ALD) are investigated using in situ and ex situ micro-indentation. While micro-indentation of a CNT forest coated with a thin discontinuous layer using 20 ALD cycles results in a deformation response similar to the response of uncoated CNT forests, a similar test on a CNT forest coated with a sufficiently thick and continuous layer using 100 ALD cycles causes fracture of both the alumina coatings and the core CNTs. With a 10 nm coating, 4-fold and 14-fold stiffness increases are measured using a flat punch and a Berkovich tip, respectively. Indentation testing with the Berkovich tip also reveals increased recoverability at relatively low strains. The results show that ALD coated CNT forests could be useful for applications that require higher stiffness or recoverability. Also, fracturing of the nanotubes shows that upper limits exist in the loading of conformally coated CNT forests.

Chaotic printing: using chaos to fabricate densely packed micro- and nanostructures at high resolution and speed

Nature generates densely packed micro- and nanostructures to enable key functionalities in cells, tissues, and other materials. Current fabrication techniques, due to limitations in resolution and speed, are far less effective at creating microstructures. Yet, the development of extensive amounts of surface area per unit volume will enable applications and manufacturing strategies not possible today. Here, we introduce chaotic printing—the use of chaotic flows for the rapid generation of complex, high-resolution microstructures. A simple and deterministic chaotic flow is induced in a viscous liquid, and its repeated stretching and folding action deforms an “ink” (i.e., a drop of a miscible liquid, fluorescent beads, or cells) at an exponential rate to render a densely packed lamellar microstructure that is then preserved by curing or photocrosslinking. This exponentially fast creation of fine microstructures exceeds the limits of resolution and speed of the currently available 3D printing techniques. Moreover, we show that the architecture of the microstructure to be created with chaotic printing can be predicted by mathematical modelling. We envision diverse applications for this technology, including the development of densely packed catalytic surfaces and highly complex multi-lamellar and multi-component tissue-like structures for biomedical and electronics applications.

Flat Cell Culturing Surface May Cause Misinterpretation of Cellular Uptake of Nanoparticles

In vitro cellular uptake of nanoparticles (NPs) is typically evaluated using a monolayer of cells seeded on a 2D culture plate, with the assumption of reliable and reproducible outcomes. However, recent developments reveal that 2D culture may produce errors in the measurement of cellular uptake of NPs due to issues including sedimentation and diffusion of NPs in cell‐culture media. To shed more light on the effect of culture methods on the uptake of NPs, the same number of prostate cancer cells is cultured in 2D and 3D substrates and their uptake of quantum dots (QDs, as a model NP) and entrance mechanisms are assessed. Significantly fewer QDs are taken up, but they are more evenly distributed among the cells, in the 3D compared to the 2D culture method; in addition, QDs enter the cells via different mechanisms of endocytosis in 2D than they do in 3D approaches. Findings regarding cell cycle phase distribution also vary between 3D and 2D samples, which results in a significantly lower percentage of QDs being taken up in 3D compared to 2D culture. These findings indicate that the culture environment drastically influences NP–cell readouts, which may lead to misinterpretation of in vitro outcomes.