Peter A. Rosenthal

Model‐Based Infrared Metrology for Advanced Technology Nodes and 300 mm Wafer Processing

The use of infrared spectroscopy for production semiconductor process monitoring has evolved recently from primarily unpatterned, i.e. blanket test wafer measurements in a limited historical application space of blanket epitaxial, BPSG, and FSG layers to new applications involving patterned product wafer measurements, and new measurement capabilities. Over the last several years, the semiconductor industry has adopted a new set of materials associated with copper/low‐k interconnects, and new structures incorporating exotic materials including silicon germanium, SOI substrates and high aspect ratio trenches. The new device architectures and more chemically sophisticated materials have raised new process control and metrology challenges that are not addressed by current measurement technology. To address the challenges we have developed a new infrared metrology tool designed for emerging semiconductor production processes, in a package compatible with modern production and R&D environments. The tool incorpo...

FTIR based nondestructive method for metrology of depths in poly silicon-filled trenches

A method that uses Fourier Transform Infrared (FTIR) Reflectance spectroscopy to determine the depths of poly silicon filled trenches is described. These trenches, which form the cells for trench DRAM, are arranged in arrays that are periodic in both directions. The method is non-contact and non-destructive. Large number of points per wafer can be easily measured to determine etch uniformity performance. Unlike cross section SEM based metrology, the wafer does not need to be cleaved, and thereby destroyed. The technique is thus suited for in-line metrology of product wafers. The FTIR technique was found t be very robust and provided excellent correlations with SEMs have been observed for 110 nm trenches and are reported in the paper. The method is a viable manufacturing solution for inline, non-destructive, rapid metrology on product wafers.

Advanced FTIR technology for the chemical characterization of product wafers

Advances in chemically sensitive diagnostic techniques are needed for the characterization of compositionally variable materials such as chemically amplified resists, low-k dielectrics and BPSG films on product wafers. In this context, Fourier Transform Infrared (FTIR) reflectance spectroscopy is emerging as a preferred technique to characterize film chemistry and composition, due to its non-destructive nature and excellent sensitivity to molecular bonds and free carriers. While FTIR has been widely used in R&D environments, its application to mainstream production metrology and process monitoring on product wafers has historically been limited. These limitations have been eliminated in a series of recent FTIR technology advances, which include the use of 1) new sampling optics, which suppress artifact backside reflections and 2) comprehensive model-based analysis. With these recent improvements, it is now possible to characterize films on standard single-side polished product wafers with much simpler tra...

Characterization of Si-on-insulator buried layers by FTIR and scatterometry

Non-destructive uniformity and defect control is an essential requirement for yield performance improvement and cost reduction of Silicon-on-Insulator (SOI) materials. To maximize performance and minimize production costs, it is critical to maintain a tight control over the oxygen implant dose. This has proven to be particularly true for the most advanced low dose SIMOX processes. Advanced FTIR reflectance spectroscopy and scatterometry have been used to characterize the buried layers of SOI materials and to relate unambiguously the process dose variations and corresponding changes of IR reflectance spectra.